INSTALL STUD BOLT

INSTALL TURBO OIL OUTLET PIPE

INSTALL WATER PIPE

INSTALL TURBOCHARGER SUB-ASSEMBLY

INSTALL NO. 2 TURBO OIL PIPE

INSTALL TURBO OIL OUTLET HOSE

INSTALL NO. 3 WATER BY-PASS HOSE

INSTALL NO. 1 TURBO INSULATOR

INSTALL TURBOCHARGER STAY

INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

INSTALL FRONT EXHAUST PIPE ASSEMBLY

INSTALL BATTERY TRAY

INSTALL POWER STEERING ECU ASSEMBLY

INSTALL AIR HOSE

INSTALL NO. 2 AIR HOSE

INSTALL NO. 1 AIR TUBE

INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

CHECK FOR EXHAUST GAS LEAKS

INSTALL ENGINE ROOM SIDE COVER RH

INSTALL COOL AIR INTAKE DUCT SEAL

INSTALL NO. 1 ENGINE COVER

Install the 2 stud bolts (turbo oil outlet pipe side).

• Torque:
• 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Install the 3 stud bolts (exhaust manifold side).

• Torque:
• 20 N*m{ 204 kgf*cm, 15 ft.*lbf}

Install the 3 stud bolts (exhaust manifold convertor side).

• Torque:
• 10 N*m{ 102 kgf*cm, 7 ft.*lbf}

Install a new gasket and the turbo oil outlet pipe with the 2 nuts.

• Torque:
• 11 N*m{ 112 kgf*cm, 8 ft.*lbf}

Temporarily install 2 new gaskets, No. 1 turbo water pipe sub-assembly and No. 2 turbo water pipe sub-assembly with the 2 union bolts and bolt.

Tighten the 2 union bolts (^*2).

• Torque:
• 38 N*m{ 388 kgf*cm, 28 ft.*lbf}

Tighten the bolt (^*1).

• Torque:
• 28 N*m{ 286 kgf*cm, 21 ft.*lbf}

Install the No. 1 turbo water hose to the turbocharger sub-assembly.

• HINT:

• Install the clip an line up the paint marks as shown in the illustration.

Install the No. 1 turbo water hose to the No. 1 turbo water pipe.

Install a new gasket and turbocharger sub-assembly with the 3 nuts.

• Torque:
• 60 N*m{ 612 kgf*cm, 44 ft.*lbf}

Temporarily install 2 new gaskets and No. 2 turbo oil pipe with the 2 union bolts and bolt.

Tighten the 2 union bolts (^*1).

• Torque:
• 35 N*m{ 357 kgf*cm, 26 ft.*lbf}

Tighten the bolt (^*2).

• Torque:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Using pliers, slide the clip to install the turbo oil outlet hose.

Connect the No. 3 water by-pass hose.

Install the insulator with the 2 bolts.

• Torque:
• 25 N*m{ 255 kgf*cm, 18 ft.*lbf}

Install the turbocharger stay with the 3 bolts.

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Temporarily install the No. 1 manifold stay.

Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.

Temporarily install the 2 bolts and nut.

Tighten the 3 nuts (Pushing the manifold converter against the No. 1 manifold stay).

• Torque:
• 25 N*m{ 255 kgf*cm, 18 ft.*lbf}

Tighten the 2 bolts and nut.

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

Tighten the 2 bolts (Pushing the No. 2 exhaust manifold stay against the manual transmission).

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Tighten the nut.

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Using pliers, slide the clip to install the No. 1 and No. 2 vacuum transmitting hose assembly.

• HINT:

• Make sure that the paint marks on the No. 1 and No. 2 vacuum transmitting hose assemblies and No. 1 and No. 2 vacuum pipes are aligned.

Using vernier calipers, measure the free length of the compression springs.

• Minimum length:
• 38.5 mm (1.516 in.)

If the free length is less than the minimum, replace the compression spring.

Fully insert 2 new gaskets to the exhaust manifold converter and front exhaust pipe assembly by hand.

• NOTICE:

Install the front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the tail exhaust pipe assembly and front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the exhaust manifold converter and front exhaust pipe assembly.

Install the No. 2 air hose to the intercooler and secure it with the clip.

• HINT:

• Make sure that the claws on the clip are positioned as shown in the illustration.

Align the matchmarks, install the No. 1 air tube to the intercooler and secure it with the 2 clips.

• HINT:

• Make sure that the claws on the 2 clips are positioned as shown in the illustration.

Install the air cleaner cap with air cleaner hose.

Install the side cover with the 2 clips.

Install the intake duct seal with the 11 clips.

Install the No. 1 engine cover.