Lexus IS250 IS220d GSE20 ALE20 2AD-FHV ENGINE CONTROL SYSTEM

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FUEL GAUGE OPERATION (FUEL PUMP OPERATION)

PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE F/PMP RELAY)

PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE F/PMP RELAY)

INSPECT F/PMP RELAY

CHECK HARNESS AND CONNECTOR (F/PMP RELAY - FUEL PUMP RESISTER)

INSPECT FUEL PUMP

CHECK TERMINAL VOLTAGE

CHECK HARNESS AND CONNECTOR (FUEL PUMP - F/PMP RELAY)

ECD SYSTEM - Fuel Pump Control Circuit

DESCRIPTION

A fuel pump is located in the fuel tank and controlled by the ECM. The fuel pump operates only when fuel transfer operation and priming operation are performed.


Fuel transfer operation:


When the fuel level in fuel tank chamber A decreases, the ECM activates the fuel pump to transfer the fuel from chamber B to chamber A to keep the fuel level in chamber A above the specified level.


Priming operation:


The ECM turns on the three-way valve, changing the route of the fuel. Then the fuel pump is operated by the ECM in order to send the fuel from the fuel pump to the fuel supply pump in order to bleed air from the supply pump and fuel inlet pipe.


Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

WIRING DIAGRAM

Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

INSPECTION PROCEDURE

1.CHECK FUEL GAUGE OPERATION (FUEL PUMP OPERATION)

Connect the intelligent tester to the DLC3.

Turn the engine switch ON (IG) and turn the tester ON.

Enter the following menus: Body / Combination Meter / Data List / Fuel Input and Sub Fuel Gauge.

Read the value.

  • NG:
  • Fuel Input:
  • 158 or more
  • Sub Fuel Gauge:
  • 123 or less
NG
Go to step 6
NG
4.INSPECT F/PMP RELAY
Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the F/PMP relay from the engine room J/B and R/B No. 2.

Measure the resistance of the F/PMP relay.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    3 - 510 kΩ or higher
    3 - 5Below 1 Ω
    (when battery voltage applied to terminals 1 and 2)
NG
REPLACE F/PMP RELAY
OK
5.CHECK HARNESS AND CONNECTOR (F/PMP RELAY - FUEL PUMP RESISTER)
Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the F/PMP relay and EFI MAIN relay from the engine room J/B and R/B No. 2.

Disconnect the E59 ECM connector.

Measure the resistance of the wire harness side connectors.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    F/PMP relay (1) - EFI MAIN relay (3)Below 1 Ω
    F/PMP relay (2) - FC (E59-83)Below 1 Ω
  • Standard resistance (Check for short):
  • Tester ConnectionSpecified Condition
    Fuel pump relay (1) - Body ground10 kΩ or higher
    Fuel pump relay (2) - Body ground10 kΩ or higher

Reinstall the F/PMP relay and EFI MAIN relay.

Reconnect the ECM connector.

OK
REPLACE ECM
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
6.INSPECT FUEL PUMP
Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Inspect fuel pump resistance.


Measure the resistance between terminals 4 and 5.

  • Standard resistance:
  • 0.2 to 3.0 Ω at 20°C (68°F)

Inspect fuel pump operation.


Apply battery voltage to both the terminals. Check that the pump operates.

  • NOTICE:
These tests must be done quickly (within 10 seconds) to prevent the coil from burning out.
Keep the fuel pump as far away from the battery as possible.
Always switch at the battery side.
NG
REPLACE FUEL PUMP
OK
7.CHECK TERMINAL VOLTAGE
Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Connect the intelligent tester to the DLC3.

Turn the engine switch ON (IG) and turn the tester ON.

Enter the following menus: Powertrain / Engine / Active Test / Activate the Intank Fuel Pump Relay.

Measure the voltage of the fuel pump connector.

  • Standard voltage:
  • Tester ConnectionConditionSpecified Condition
    Q14-4 - Q14-5Relay ON9 to 14 V
OK
REPLACE FUEL PUMP
NG
8.CHECK HARNESS AND CONNECTOR (FUEL PUMP - F/PMP RELAY)
Ecd System - Fuel Pump Control Circuit. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Check the harness and the connectors between the fuel pump and the F/PMP relay.


Disconnect the fuel pump connector.

Remove the F/PMP relay from the engine room J/B and R/B No. 2.

Measure the resistance of the wire harness side connectors.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    Fuel pump (Q14-4) - F/PMP relay (3)Below 1 Ω
  • Standard resistance (Check for short):
  • Tester ConnectionSpecified Condition
    Fuel pump (Q14-4) or F/PMP (3) - Body ground10 kΩ or higher

Check the harness and the connectors between the fuel pump and the body ground.


Disconnect the fuel pump connector.

Measure the resistance of the wire harness side connector and the body ground.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    Fuel pump (Q45-5) - Body ground10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (FUEL PUMP - BODY GROUND)
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (F/PMP RELAY - FUEL PUMP)