Lexus IS250 IS220d GSE20 ALE20 2AD-FHV ENGINE CONTROL SYSTEM
INSPECTION PROCEDURE
CHECK DTC OUTPUT (RELATED TO ENGINE)
CHECK FUEL FILTER ASSEMBLY
CHECK CRANKING
READ VALUE OF INTELLIGENT TESTER
CHECK INITIAL COMBUSTION
CHECK PRE-HEATING SYSTEM (GLOW INDICATOR LIGHTING TIME AND AFTER GLOW TIME)
READ VALUE OF INTELLIGENT TESTER (FUEL PRESSURE)
CHECK AIR INTAKE SYSTEM AND EXHAUST SYSTEM
READ VALUE OF INTELLIGENT TESTER (FUEL PRESSURE AND INJECTION VOLUME)
CHECK CYLINDER COMPRESSION PRESSURE
CHECK HARNESS AND CONNECTOR (INJECTOR - EDU)
PERFORM ACTIVE TEST BY INTELLIGENT TESTER (CONTROL CYLINDER FUEL CUT)
CHECK FUEL SYSTEM
READ VALUE OF INTELLIGENT TESTER (ENGINE COOLANT TEMPERATURE)
CHECK IDLE SPEED
CHECK HARNESS AND CONNECTOR (STARTER RELAY - ECM)
READ VALUE OF INTELLIGENT TESTER
INSPECT ENGINE COOLANT TEMPERATURE SENSOR
INSPECT CRANKSHAFT POSITION SENSOR
INSPECT COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR)
CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
REPLACE ECM
ECD SYSTEM - Engine Difficult to Start or Stalling
INSPECTION PROCEDURE
After replacing the ECM, the new ECM needs registration and initialization .
After replacing a supply pump, the ECM needs initialization .
After replacing an injector, the ECM needs registration .
Specified values in the following troubleshooting flowchart are for reference only. Variations in the Data List values may occur depending on the measuring conditions or the vehicle's age. Do not assume the vehicle is normal when the Data List outputs standard values. There may be concealed factors of the malfunction.
If the vehicle runs out of fuel while the engine is operating, there is a chance that the engine may be difficult to restart after the fuel is refilled.
1.CHECK DTC OUTPUT (RELATED TO ENGINE) |
Connect the intelligent tester to the DLC3.
Turn the engine switch ON (IG) and turn the intelligent tester ON.
Enter the following menus: Powertrain / Engine / DTC.
Read DTCs.
- Result:
Display (DTC Output) | Proceed to |
No output | A |
DTCs related to engine | B |
6.CHECK PRE-HEATING SYSTEM (GLOW INDICATOR LIGHTING TIME AND AFTER GLOW TIME) |
Check the lighting duration of the glow indicator light .
- OK:
- Indicator lighting time is normal.
8.CHECK AIR INTAKE SYSTEM AND EXHAUST SYSTEM |
Inspect the engine condition .
10.CHECK CYLINDER COMPRESSION PRESSURE |
Check the cylinder compression pressure .
- Standard:
- 2,700 kPa (27.5 kgf/cm2, 392 psi)
- Minimum pressure:
- 2,200 kPa (22.4 kgf/cm2, 319 psi)
- Difference between each cylinder:
- 500 kPa (5.1 kgf/cm2, 73 psi)
Connect the intelligent tester to DLC3.
Turn the engine switch ON (IG) and turn the intelligent tester ON.
Enter the following menus: Powertrain / Engine / Data List / Engine Speed.
Read the value.
- Standard:
- Idling:
- 750 to 1,200 rpm
16.CHECK HARNESS AND CONNECTOR (STARTER RELAY - ECM) |
Disconnect the A49 ECM connector.
Remove the ST relay from the engine room J/B and R/B No. 1.
Measure the resistance of the wire harness side connectors.
- Standard resistance:
Tester Connection | Specified Condition |
R/B ST relay terminal 1 - STA (A49-43) | Below 1 Ω |
R/B ST relay terminal 1 or STA (A49-43) - Body ground | 10 kΩ or higher |
18.INSPECT ENGINE COOLANT TEMPERATURE SENSOR |
Measure the resistance of the sensor.
- Standard resistance:
Connection | Specified Condition |
20°C (68°F) | 2.32 to 2.59 kΩ |
80°C (176°F) | 0.310 to 0.326 kΩ |
- When checking the sensor in water, keep the terminals dry. After the check, wipe the sensor dry.
- Alternative procedure: Connect an ohmmeter to the installed ECT sensor and read the resistance. Use an infrared thermometer to measure the engine temperature in the immediate vicinity of the sensor. Compare these values against the resistance/ temperature graph. Change the engine temperature (warm up or cool down) and repeat the test.
| REPLACE ENGINE COOLANT TEMPERATURE SENSOR |
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OK | |
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REPAIR OR REPLACE HARNESS OR CONNECTOR |
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19.INSPECT CRANKSHAFT POSITION SENSOR |
Disconnect the E81 sensor connector.
Measure the resistance between terminals 1 and 2.
- Standard resistance:
Tester Connection | Condition | Specified Condition |
1 - 2 | Cold | 835 to 1,400 Ω |
1 - 2 | Hot | 1,060 to 1,645 Ω |
- In the table above, the terms "cold" and "hot" refer to the temperature of the coils in the sensors. "Cold" means approximately -10 to 50°C (14 to 122°F). "Hot" means approximately 50 to 100°C (122 to 212°F).
| REPLACE CRANKSHAFT POSITION SENSOR |
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OK | |
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REPAIR OR REPLACE HARNESS OR CONNECTOR |
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20.INSPECT COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR) |
Disconnect the E65 fuel sensor connector.
Measure the resistance between each terminal of the fuel pressure sensor connector.
- Standard resistance:
Tester Connection | Specified Condition |
PR (E65-5) - E2 (E65-4) | 16.4 kΩ or less |
PR2 (E65-2) - E2S (E65-3) | 16.4 kΩ or less |
PR (E65-5) - VC (E65-6) | 3 kΩ or less |
PR2 (E65-2) - VCS (E65-1) | 3 kΩ or less |
Reconnect the fuel pressure sensor connector.
| REPLACE COMMON RAIL ASSEMBLY |
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21.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM) |
Disconnect the E59 ECM connector.
Disconnect the F65 fuel pressure sensor connector.
Check the resistance between the wire harness side connectors.
- Standard resistance (Check for open):
Tester Connection | Specified Condition |
PCR1 (E59-67) - PR (E65-5) | Below 1 Ω |
PCR2 (E59-114) - PR2 (E65-2) | Below 1 Ω |
VCS (E59-68) - VCS (E65-1) | Below 1 Ω |
VCM (E59-69) - VC (E65-6) | Below 1 Ω |
E2M (E59-91) - E2 (E65-4) | Below 1 Ω |
E2S (E59-66) - E2S (E65-3) | Below 1 Ω |
- Standard resistance (Check for short):
Tester Connection | Specified Condition |
PCR1 (E59-67) or PR (E65-5) - Body ground | 10 kΩ or higher |
PCR2 (E59-114) or PR2 (E65-2) - Body ground | 10 kΩ or higher |
VCS (E59-68) or VCS (E65-1) - Body ground | 10 kΩ or higher |
VCM (E59-69) or VC (E65-6) - Body ground | 10 kΩ or higher |
E2M (E59-91) or E2 (E65-4) - Body ground | 10 kΩ or higher |
E2S (E59-66) or E2S (E65-3) - Body ground | 10 kΩ or higher |
Reconnect the ECM connector.
Reconnect the fuel pressure sensor connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
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Replace the ECM.
- After replacing the ECM, the new ECM needs registration and initialization
Check if the engine starts smoothly or if the engine stalls.
- OK:
- The engine starts smoothly and does not stall.
| REPLACE SUPPLY PUMP ASSEMBLY |
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