Lexus IS250 IS220d GSE20 ALE20 2AD-FHV ENGINE CONTROL SYSTEM

INSPECTION PROCEDURE

CHECK DTC OUTPUT (RELATED TO ENGINE)

CHECK FUEL FILTER ASSEMBLY

CHECK CRANKING

READ VALUE OF INTELLIGENT TESTER

CHECK INITIAL COMBUSTION

CHECK PRE-HEATING SYSTEM (GLOW INDICATOR LIGHTING TIME AND AFTER GLOW TIME)

READ VALUE OF INTELLIGENT TESTER (FUEL PRESSURE)

CHECK AIR INTAKE SYSTEM AND EXHAUST SYSTEM

READ VALUE OF INTELLIGENT TESTER (FUEL PRESSURE AND INJECTION VOLUME)

CHECK CYLINDER COMPRESSION PRESSURE

CHECK HARNESS AND CONNECTOR (INJECTOR - EDU)

PERFORM ACTIVE TEST BY INTELLIGENT TESTER (CONTROL CYLINDER FUEL CUT)

CHECK FUEL SYSTEM

READ VALUE OF INTELLIGENT TESTER (ENGINE COOLANT TEMPERATURE)

CHECK IDLE SPEED

CHECK HARNESS AND CONNECTOR (STARTER RELAY - ECM)

READ VALUE OF INTELLIGENT TESTER

INSPECT ENGINE COOLANT TEMPERATURE SENSOR

INSPECT CRANKSHAFT POSITION SENSOR

INSPECT COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR)

CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)

REPLACE ECM

ECD SYSTEM - Engine Difficult to Start or Stalling

INSPECTION PROCEDURE

  • NOTICE:
After replacing the ECM, the new ECM needs registration and initialization .
After replacing a supply pump, the ECM needs initialization .
After replacing an injector, the ECM needs registration .
  • HINT:
Specified values in the following troubleshooting flowchart are for reference only. Variations in the Data List values may occur depending on the measuring conditions or the vehicle's age. Do not assume the vehicle is normal when the Data List outputs standard values. There may be concealed factors of the malfunction.
If the vehicle runs out of fuel while the engine is operating, there is a chance that the engine may be difficult to restart after the fuel is refilled.
1.CHECK DTC OUTPUT (RELATED TO ENGINE)

Connect the intelligent tester to the DLC3.

Turn the engine switch ON (IG) and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / DTC.

Read DTCs.

  • Result:
  • Display (DTC Output)Proceed to
    No outputA
    DTCs related to engineB
B
Go to step 7
C
Go to step 8
A
6.CHECK PRE-HEATING SYSTEM (GLOW INDICATOR LIGHTING TIME AND AFTER GLOW TIME)

Check the lighting duration of the glow indicator light .

  • OK:
  • Indicator lighting time is normal.
NG
Go to step 13
OK
8.CHECK AIR INTAKE SYSTEM AND EXHAUST SYSTEM

Inspect the engine condition .

NG
Go to step 14
OK
10.CHECK CYLINDER COMPRESSION PRESSURE

Check the cylinder compression pressure .

  • Standard:
  • 2,700 kPa (27.5 kgf/cm2, 392 psi)
  • Minimum pressure:
  • 2,200 kPa (22.4 kgf/cm2, 319 psi)
  • Difference between each cylinder:
  • 500 kPa (5.1 kgf/cm2, 73 psi)
NG
Go to step 18
OK
15.CHECK IDLE SPEED

Connect the intelligent tester to DLC3.

Turn the engine switch ON (IG) and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / Data List / Engine Speed.

Read the value.

  • Standard:
  • Idling:
  • 750 to 1,200 rpm
NG
Go to step 19
OK
16.CHECK HARNESS AND CONNECTOR (STARTER RELAY - ECM)
Ecd System - Engine Difficult To Start Or Stalling. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Disconnect the A49 ECM connector.

Remove the ST relay from the engine room J/B and R/B No. 1.

Measure the resistance of the wire harness side connectors.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    R/B ST relay terminal 1 - STA (A49-43)Below 1 Ω
    R/B ST relay terminal 1 or STA (A49-43) - Body ground10 kΩ or higher
NG
Go to step 20
OK
REPLACE ECM
18.INSPECT ENGINE COOLANT TEMPERATURE SENSOR
Ecd System - Engine Difficult To Start Or Stalling. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the sensor.

Measure the resistance of the sensor.

  • Standard resistance:
  • ConnectionSpecified Condition
    20°C (68°F)2.32 to 2.59 kΩ
    80°C (176°F)0.310 to 0.326 kΩ
  • NOTICE:
  • When checking the sensor in water, keep the terminals dry. After the check, wipe the sensor dry.
  • HINT:
  • Alternative procedure: Connect an ohmmeter to the installed ECT sensor and read the resistance. Use an infrared thermometer to measure the engine temperature in the immediate vicinity of the sensor. Compare these values against the resistance/ temperature graph. Change the engine temperature (warm up or cool down) and repeat the test.
NG
REPLACE ENGINE COOLANT TEMPERATURE SENSOR
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR
19.INSPECT CRANKSHAFT POSITION SENSOR
Ecd System - Engine Difficult To Start Or Stalling. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Disconnect the E81 sensor connector.

Measure the resistance between terminals 1 and 2.

  • Standard resistance:
  • Tester ConnectionConditionSpecified Condition
    1 - 2Cold835 to 1,400 Ω
    1 - 2Hot1,060 to 1,645 Ω
  • NOTICE:
  • In the table above, the terms "cold" and "hot" refer to the temperature of the coils in the sensors. "Cold" means approximately -10 to 50°C (14 to 122°F). "Hot" means approximately 50 to 100°C (122 to 212°F).
NG
REPLACE CRANKSHAFT POSITION SENSOR
OK
REPAIR OR REPLACE HARNESS OR CONNECTOR
20.INSPECT COMMON RAIL ASSEMBLY (FUEL PRESSURE SENSOR)
Ecd System - Engine Difficult To Start Or Stalling. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Disconnect the E65 fuel sensor connector.

Measure the resistance between each terminal of the fuel pressure sensor connector.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    PR (E65-5) - E2 (E65-4)16.4 kΩ or less
    PR2 (E65-2) - E2S (E65-3)16.4 kΩ or less
    PR (E65-5) - VC (E65-6)3 kΩ or less
    PR2 (E65-2) - VCS (E65-1)3 kΩ or less

Reconnect the fuel pressure sensor connector.

NG
REPLACE COMMON RAIL ASSEMBLY
OK
21.CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)
Ecd System - Engine Difficult To Start Or Stalling. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Disconnect the E59 ECM connector.

Disconnect the F65 fuel pressure sensor connector.

Check the resistance between the wire harness side connectors.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    PCR1 (E59-67) - PR (E65-5)Below 1 Ω
    PCR2 (E59-114) - PR2 (E65-2)Below 1 Ω
    VCS (E59-68) - VCS (E65-1)Below 1 Ω
    VCM (E59-69) - VC (E65-6)Below 1 Ω
    E2M (E59-91) - E2 (E65-4)Below 1 Ω
    E2S (E59-66) - E2S (E65-3)Below 1 Ω
  • Standard resistance (Check for short):
  • Tester ConnectionSpecified Condition
    PCR1 (E59-67) or PR (E65-5) - Body ground10 kΩ or higher
    PCR2 (E59-114) or PR2 (E65-2) - Body ground10 kΩ or higher
    VCS (E59-68) or VCS (E65-1) - Body ground10 kΩ or higher
    VCM (E59-69) or VC (E65-6) - Body ground10 kΩ or higher
    E2M (E59-91) or E2 (E65-4) - Body ground10 kΩ or higher
    E2S (E59-66) or E2S (E65-3) - Body ground10 kΩ or higher

Reconnect the ECM connector.

Reconnect the fuel pressure sensor connector.

NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
22.REPLACE ECM

Replace the ECM.

  • NOTICE:
  • After replacing the ECM, the new ECM needs registration and initialization

Check if the engine starts smoothly or if the engine stalls.

  • OK:
  • The engine starts smoothly and does not stall.
NG
REPLACE SUPPLY PUMP ASSEMBLY
OK
END