Lexus IS250 IS220d GSE20 ALE20 2AD-FHV ENGINE CONTROL SYSTEM

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE FUEL PCV RELAY)

INSPECT TERMINAL VOLTAGE (FUEL PCV RELAY TERMINAL)

INSPECT FUEL PCV RELAY

INSPECT FUEL ROUTE SWITCHING VALVE

CHECK HARNESS AND CONNECTOR (ECM - FUEL PCV RELAY)

DTC P1526 Fuel Route Switching Valve Relay Stuck ON

DTC P1527 Fuel Route Switching Valve Relay Stuck OFF

DESCRIPTION

The fuel route switching valve changes the route of fuel discharged from the fuel pump to switch between the fuel transfer operation and priming operation.

DTC No.DTC Detection ConditionTrouble Area
P1526When the FUEL PCV relay is ON, the monitor signal is HIGH for 3 seconds.
Short in fuel route switching valve circuit
FUEL PCV relay
ECM
P1527When the FUEL PCV relay is OFF, the monitor signal is LOW for 3 seconds.
Open or short in fuel route switching valve circuit
FUEL PCV relay
ECM

WIRING DIAGRAM

Dtc P1526  Fuel Route Switching Valve Relay Stuck On. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

INSPECTION PROCEDURE

1.PERFORM ACTIVE TEST BY INTELLIGENT TESTER (OPERATE FUEL PCV RELAY)

Connect the intelligent tester to the DLC3.

Turn the engine switch ON (IG) and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / Active Test / Activate the Fuel Route Switching Valve Relay.

Read the value of Fuel Route Switching Valve while operating it using the intelligent tester.

  • Result:
  • Fuel Route Switching Valve RelayFuel Route Switching ValveProceed to
    ONONA
    OFFOFFA
    ONOFFB
    OFFONC
A
Go to step 4
B
2.INSPECT TERMINAL VOLTAGE (FUEL PCV RELAY TERMINAL)
Dtc P1526  Fuel Route Switching Valve Relay Stuck On. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the FUEL PCV relay from the engine room J/B and R/B No. 2.

Turn the engine switch ON (IG).

Measure the voltage.

  • Standard voltage:
  • Tester ConnectionSpecified Condition
    FUEL PCV relay (1) - Body ground9 to 14 V
    FUEL PCV relay (5) - Body ground9 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (EFI MAIN RELAY - FUEL PCV RELAY)
OK
3.INSPECT FUEL PCV RELAY
Dtc P1526  Fuel Route Switching Valve Relay Stuck On. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Remove the FUEL PCV relay from the engine room J/B and R/B No. 2.

Measure the resistance of the relay.

  • Standard resistance:
  • Tester ConnectionSpecified Condition
    3 - 510 kΩ or higher
    3 - 5Below 1 Ω
    (when battery voltage applied to terminals 1 and 2)
NG
REPLACE FUEL PCV RELAY
OK
4.INSPECT FUEL ROUTE SWITCHING VALVE
Dtc P1526  Fuel Route Switching Valve Relay Stuck On. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Inspect fuel route switching valve resistance.


Measure the resistance between terminals 1 and 2.

  • Standard resistance:
  • 0.2 to 3.0 Ω at 20°C (68°F)
NG
REPLACE FUEL ROUTE SWITCHING VALVE
OK
5.CHECK HARNESS AND CONNECTOR (ECM - FUEL PCV RELAY)
Dtc P1526  Fuel Route Switching Valve Relay Stuck On. 2AD-FHV ENGINE CONTROL SYSTEM. Lexus IS250 IS220d GSE20 ALE20

Check the harness and the connectors between the ECM and the FUEL PCV relay.


Disconnect E59 ECM connector.

Remove the FUEL PCV relay from the engine room J/B and R/N No. 2.

Disconnect the fuel route switching valve connector.

Measure the resistance or voltage of the wire harness side connectors.

  • Standard resistance (Check for open):
  • Tester ConnectionSpecified Condition
    FUEL PCV relay (3) - MPRM (A49-18)Below 1 Ω
    FUEL PCV relay (2) - PPRM (E59-107)Below 1 Ω
    FUEL PCV relay (3) - Fuel route switching valve (1)Below 1 Ω
  • Standard resistance (Check for short to ground):
  • Tester ConnectionSpecified Condition
    FUEL PCV relay (3), MPRM (A49-18) or Fuel route switching valve (1) - Body ground10 kΩ or higher
    FUEL PCV relay (2) or PPRM (E59-107) - Body ground10 kΩ or higher
  • Standard voltage (Check for short to +B):
  • Tester ConnectionSpecified Condition
    FUEL PCV relay (3), MPRM (A49-18) or Fuel route switching valve (1) - Body groundBelow 1 V
    FUEL PCV relay (2) or PPRM (E59-107) - Body groundBelow 1 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE ECM