Lexus IS250 IS220d GSE20 ALE20 2AD-FHV ENGINE CONTROL SYSTEM

DESCRIPTION

MONITOR DESCRIPTION

MONITOR STRATEGY

TYPICAL ENABLING CONDITIONS

TYPICAL MALFUNCTION THRESHOLDS

INSPECTION PROCEDURE

CHECK OTHER DTC OUTPUT

CHECK FUEL LEAKAGE

READ VALUE OF INTELLIGENT TESTER (COMPENSATORY INJECTION VOLUME)

PERFORM ACTIVE TEST BY INTELLIGENT TESTER (FUEL LEAK TEST)

DTC P0093 Fuel System Leak Detected - Large Leak

DESCRIPTION

DTC No.DTC Detection ConditionTrouble Area
P0093 Fuel leaks in high-pressure areas
(1 trip detection logic)
Fuel line between supply pump and common rail
Fuel line between common rail and each injector
Supply pump
Common rail
Injectors
Pressure discharge vavle
Open or short in EDU circuit (P0200 set simultaneously)
Open or short in injector circuit
EDU (P0200 set simultaneously)
ECM
  • HINT:
DTC P0093 can be detected if the problem occurs when the engine idles for 1 minute and then it runs at 2,500 rpm for 30 seconds.
If DTC P1229 is set, P0093 (fuel leaks in high-pressure areas) may be set simultaneously. This may be due to the extremely high internal fuel pressure in the common rail causing the pressure limiter to open. The ECM may interpret this as a fault and set P0093.
For more information on the common rail system, refer to the system description .
If P0093 is present, refer to the "Diagnostics Trouble Codes (DTCs) Table for Common Rail System" .
When DTC P0093 is set, check the internal fuel pressure of the common rail by entering the following menus on the intelligent tester: Powertrain / Engine / Data List / Fuel Press.
Reference:
Engine SpeedFuel Pressure
IdlingApproximately 37 to 43 MPa
3,000 rpm (No engine load)Approximately 60 to 66 MPa

MONITOR DESCRIPTION

P0093 (Fuel leaks in high-pressure areas):

This DTC indicates that fuel leaks exist in highly-pressurized areas in the common rail system. The ECM constantly monitors the internal fuel pressure of the common rail after the engine is started. The ECM sets this DTC if the drop in the internal fuel pressure is large when injecting the fuel.


In the common rail system, high-pressure fuel is always supplied to the high-pressure areas including the supply pump, common rail, injectors, and piping. The ECM adjusts the suction control valve opening angle to obtain the desired fuel pressure.


If this DTC is set, the ECM enters fail-safe mode. The fail-safe mode suspends both fuel injection and supply pump operation, and then stops the engine. Before stopping the engine, the ECM permits the vehicle to be driven for 1 minute. The fail-safe mode continues until the engine switch is turned OFF.


MONITOR STRATEGY

Required sensorsFuel Pressure sensor
Frequency of operationContinuous
Duration1 second
MIL operation1 driving cycle

TYPICAL ENABLING CONDITIONS

ItemSpecificationSpecification
MinimumMaximum
Engine speed700 rpm-
The monitor will not run if the fuel pressure sensor or suction control valve circuit is malfunctioning.

TYPICAL MALFUNCTION THRESHOLDS

Threshold
Large drop in the internal fuel pressure when injecting fuel

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing an injector, the ECM needs registration .
1.CHECK OTHER DTC OUTPUT

Connect the intelligent tester to the DLC3.

Turn the engine switch ON (IG) and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / DTC.

Read the DTCs.

  • Result:
  • Display (DTC Output)Proceed to
    P0093A
    P0093 and "P0200 and/or 1229"B
B
GO TO DTC CHART
A
2.CHECK FUEL LEAKAGE

Visually check the supply pump, each injector and fuel line located between the supply pump and common rail for fuel leaks or fuel pressure leaks. Also, perform the same check on the fuel lines between the common rail and each injector.

  • HINT:
  • There is a possibility that fuel leaks inside the components (supply pump, etc.) have occurred.
  • OK:
  • No leakage
NG
REPAIR OR REPLACE FUEL SYSTEM
OK
3.READ VALUE OF INTELLIGENT TESTER (COMPENSATORY INJECTION VOLUME)

Connect the intelligent tester to the DLC3.

Start the engine and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / Data List / Injection Feedback Val #1, #2, #3 and #4.

Read the value.

  • OK:
  • Compensatory injection volume is not between -4.9 mm3 and 4.9 mm3.
  • HINT:
If the injector is malfunctioning, the compensatory injection volume is not between -4.9 mm3 and 4.9 mm3.
The compensatory injection volume is usually between -3.0 mm3 and 3.0 mm3.
NG
REPLACE INJECTOR ASSEMBLY
OK
4.PERFORM ACTIVE TEST BY INTELLIGENT TESTER (FUEL LEAK TEST)

Connect the intelligent tester to the DLC3.

Start the engine and turn the intelligent tester ON.

Enter the following menus: Powertrain / Engine / Active Test / Test the Fuel Leak.

Check for fuel leaks in the high-pressure areas.

NEXT
CHECK IF DTC OUTPUT RECURS