INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR

INSTALL NO. 2 VACUUM PIPE

INSTALL NO. 1 VACUUM PIPE

INSTALL EXHAUST GAS TEMPERATURE SENSOR (LOWER)

INSTALL EXHAUST GAS TEMPERATURE SENSOR (UPPER)

INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

INSTALL FRONT EXHAUST PIPE ASSEMBLY

INSTALL BATTERY TRAY

INSTALL POWER STEERING ECU ASSEMBLY

INSTALL ENGINE ROOM SIDE COVER RH

INSTALL COOL AIR INTAKE DUCT SEAL

INSTALL NO. 1 ENGINE COVER

PERFORM INITIALIZATION

Install the No. 1 manifold converter insulator with the 3 bolts and nut.

• Torque:
• 25 N*m{ 255 kgf*cm, 18 ft.*lbf}

Temporarily install the No. 2 vacuum pipe with the bolt and nut.

Tighten the bolt and nut.

• Torque:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Using SST, tighten the nut of the No. 2 vacuum pipe.

• SST
• 09023-38401

• Torque:
• 30 N*m{ 306 kgf*cm, 22 ft.*lbf}

• HINT:

• Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

Temporarily install the No. 1 vacuum pipe with the nut.

Tighten the nut.

• Torque:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Using SST, tighten the nut of the No. 1 vacuum pipe.

• SST
• 09023-38401

• Torque:
• 30 N*m{ 306 kgf*cm, 22 ft.*lbf}

• HINT:

• Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

Temporarily install the exhaust gas temperature sensor (lower) with the 2 nuts.

Tighten the 2 nuts.

• Torque:
• 6.4 N*m{ 65 kgf*cm, 57 in.*lbf}

Using SST, tighten the nut of the exhaust gas temperature sensor (lower).

• SST
• 09023-38401

• Torque:
• 30 N*m{ 306 kgf*cm, 22 ft.*lbf}

Temporarily install the exhaust gas temperature sensor (upper).

Tighten the 3 nuts.

• Torque:
• 6.4 N*m{ 65 kgf*cm, 57 in.*lbf}

Using SST, tighten the nut of the exhaust gas temperature sensor (upper).

• SST
• 09023-38401

• Torque:
• 30 N*m{ 306 kgf*cm, 22 ft.*lbf}

• HINT:

• Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

Temporarily install the No. 1 manifold stay.

Temporarily install a new turbine outlet elbow gasket and exhaust manifold converter with the 3 nuts.

Temporarily install the 2 bolts and nut.

Tighten the 3 nuts (Pushing the manifold converter against the No. 1 manifold stay).

• Torque:
• 25 N*m{ 255 kgf*cm, 18 ft.*lbf}

Tighten the 2 bolts and nut.

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Temporarily install the No. 2 exhaust manifold stay with the 2 bolts and nut.

Tighten the 2 bolts (Pushing the No. 2 exhaust manifold stay against the manual transmission).

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Tighten the nut.

• Torque:
• 56 N*m{ 571 kgf*cm, 41 ft.*lbf}

Using pliers, slide the clip to install the No. 1 and No. 2 vacuum transmitting hose assembly.

• HINT:

• Make sure that the paint marks on the No. 1 and No. 2 vacuum transmitting hose assemblies and No. 1 and No. 2 vacuum pipes are aligned.

Using vernier calipers, measure the free length of the compression springs.

• Minimum length:
• 38.5 mm (1.516 in.)

If the free length is less than the minimum, replace the compression spring.

Fully insert 2 new gaskets to the exhaust manifold converter and front exhaust pipe assembly by hand.

• NOTICE:

Install the front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the tail exhaust pipe assembly and front exhaust pipe assembly.

Install the 2 bolts and 2 compression springs.

• Torque:
• 43 N*m{ 439 kgf*cm, 32 ft.*lbf}

• NOTICE:

• After installation, check that the clearance is almost the same at any point between the flanges of the exhaust manifold converter and front exhaust pipe assembly.

Install the side cover with the 2 clips.

Install the intake duct seal with the 11 clips.

Install the No. 1 engine cover.