Lexus IS250 IS220d GSE20 ALE20 2AD-FHV EMISSION CONTROL

EGR VALVE - INSTALLATION

1. INSTALL EGR VALVE ASSEMBLY
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Install a new gasket and EGR valve assembly with the 2 bolts.

  • Torque:
  • 24 N*m{ 245 kgf*cm, 18 ft.*lbf}
2. INSTALL NO. 2 EGR PIPE
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Install the intake manifold insulator.

  • HINT:
  • Insert the intake manifold insulator between the EGR valve and common rail to make contact with the intake manifold.

Install 2 new gaskets.

Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Temporarily install No. 2 EGR pipe with the bolt and nut.

Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Temporarily install the bolt and tighten the 2 bolts.

  • Torque:
  • 24 N*m{ 245 kgf*cm, 18 ft.*lbf}
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Temporarily install the nut and tighten the 2 nuts.

  • Torque:
  • 24 N*m{ 245 kgf*cm, 18 ft.*lbf}
3. INSTALL WIRING HARNESS CLAMP BRACKET
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Install the wiring harness clamp bracket with the 2 bolts.

  • Torque:
  • 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Connect the oil pressure switch assembly connector (*1).

Connect the EGR valve connector (*2).

Connect the 6 wire harness clamps (*3).

Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Connect the wire harness clamp.

4. INSTALL NO. 1 ENGINE COVER
Egr Valve - Installation. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Install the No. 1 engine cover.