Lexus IS250 IS220d GSE20 ALE20 2AD-FHV EMISSION CONTROL

EGR COOLER - REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL
Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the 11 clips and intake duct seal.

2. REMOVE ENGINE ROOM SIDE COVER RH
Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 clips and side cover.

3. REMOVE NO. 1 ENGINE COVER
Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the No. 1 engine cover.

4. REMOVE NO. 1 AIR CLEANER INLET
Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the bolt, clip and inlet air cleaner.

5. DRAIN ENGINE COOLANT
  • CAUTION:
  • Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Remove the radiator cap.

Loosen the radiator drain cock plug and cylinder block drain cock plug. Then drain the coolant.

Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

  • HINT:
  • Collect the coolant in a container and dispose of it according to local regulations.
6. REMOVE EXHAUST PIPE ASSEMBLY
  • HINT:
7. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
  • HINT:
8. REMOVE TURBOCHARGER SUB-ASSEMBLY
  • HINT:
9. REMOVE EGR COOLER ASSEMBLY
Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Disconnect the vacuum hose from the No. 2 EGR valve.

Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the 4 bolts (*1).

Remove the 2 bolts, 2 nuts, EGR cooler assembly and 2 gaskets (*2).

Egr Cooler - Removal. 2AD-FHV EMISSION CONTROL. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts and 2 nuts.

Separate the No. 1 EGR pipe, No. 2 EGR valve assembly, EGR cooler, O-ring and 2 gaskets.