Lexus IS250 IS220d GSE20 ALE20 2AD-FHV COOLING

THERMOSTAT - REMOVAL

1. REMOVE COOL AIR INTAKE DUCT SEAL
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the 11 clips and intake duct seal.

2. REMOVE NO. 1 ENGINE COVER
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the No. 1 engine cover.

3. REMOVE NO. 1 INLET AIR CLEANER
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the bolt, clip and inlet air cleaner.

4. REMOVE ENGINE ROOM SIDE COVER LH
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the 4 clips and side cover.

5. REMOVE ENGINE UNDER COVER
6. DRAIN ENGINE COOLANT
  • CAUTION:
  • Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Remove the radiator cap.

Loosen the radiator drain cock plug and cylinder block drain cock plug. Then drain the coolant.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

  • HINT:
  • Collect the coolant in a container and dispose of it according to local regulations.
7. REMOVE WIRING HARNESS CLAMP BRACKET
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Disconnect the wiring harness clamp.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Disconnect the 6 wire harness clamps (*1).

Disconnect the EGR valve connector (*2).

Disconnect the oil pressure switch assembly connector (*3).

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 bolts and wire harness clamp bracket.

8. REMOVE NO. 2 EGR PIPE
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the 2 nuts, 2 bolts and No. 2 EGR pipe.

9. REMOVE NO. 1 WATER OUTLET PIPE
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Disconnect the manifold absolute pressure sensor connector and vacuum hose.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the insulator.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Disconnect the 2 water hoses.

Remove the 3 bolts and No. 1 water outlet pipe.

10. REMOVE AIR PIPE SUB-ASSEMBLY
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Disconnect the 2 diesel throttle body connectors.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Loosen the 3 hose bands.

Disconnect the intake air temperature sensor connector.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the bolt and air pipe sub-assembly.

Disconnect the wire harness clamp.

11. REMOVE NO. 4 AIR HOSE
12. DISCONNECT RADIATOR OUTLET HOSE
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Separate the wire harness clamp from the water inlet.

Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Loosen the clip and disconnect the radiator outlet hose.

13. REMOVE WATER INLET
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the 3 bolts and water inlet.

14. REMOVE THERMOSTAT
Thermostat - Removal. 2AD-FHV COOLING. Lexus IS250 IS220d GSE20 ALE20

Remove the thermostat and water inlet housing gasket.

LEXUS IS250, IS220d / GSE20 ALE20