Exhaust Pipe Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

  3. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  4. INSTALL EXHAUST PIPE DAMPER

  5. INSTALL TAILPIPE ASSEMBLY

  6. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

  7. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

  8. INSTALL PROPELLER SHAFT HEAT INSULATOR

  9. INSPECT FOR EXHAUST GAS LEAK

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY
  1. Install a new gasket and the front exhaust pipe to the exhaust manifold with the 2 nuts.

    Torque:
    54 N*m{554 kgf*cm, 40 ft.*lbf}


2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY
  1. Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with the 2 nuts.

    Torque:
    54 N*m{554 kgf*cm, 40 ft.*lbf}


3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install 2 new gaskets to the center exhaust pipe.

  1. Connect the center exhaust pipe to the 3 exhaust pipe supports.

  1. Install the center exhaust pipe with the 4 bolts.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}


4. INSTALL EXHAUST PIPE DAMPER
  1. Install the exhaust pipe damper and No. 4 exhaust pipe upper protector with the 2 bolts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}


5. INSTALL TAILPIPE ASSEMBLY
  1. Install a new gasket to the center exhaust pipe.

  1. Install the tailpipe to the 2 exhaust pipe supports.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Install a new clamp.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}
    Text in Illustration
    *a
    Top
    *b
    LH Side
    HINT:
    Install the clamp within the angle range shown in the illustration.


6. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)
  1. Temporarily install the sensor to the front No. 2 exhaust pipe by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Using SST, tighten the heated oxygen sensor.

    SST
    09224-00010
    Torque:
    without SST:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    with SST:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    Text in Illustration
    *1
    Fulcrum Length
    HINT:
    1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
    2. Make sure SST and the wrench are connected in a straight line.
  1. Connect the heated oxygen sensor connector.



7. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)
  1. Temporarily install the sensor to the front exhaust pipe by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Using SST, tighten the heated oxygen sensor.

    SST
    09224-00010
    Torque:
    without SST:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    with SST:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    Text in Illustration
    *1
    Fulcrum Length
    HINT:
    1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
    2. Make sure SST and the wrench are connected in a straight line.
  1. Attach the clamp and connect the heated oxygen sensor connector.



8. INSTALL PROPELLER SHAFT HEAT INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the insulator with the 2 bolts.

    Torque:
    16 N*m{160 kgf*cm, 12 ft.*lbf}


9. INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.