Exhaust Manifold -- Installation |
| 1. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) |
Using SST, install the air fuel ratio sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{449 kgf*cm, 32 ft.*lbf}
- with SST:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
Text in Illustration *1 Fulcrum Length - HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
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| 2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH |
Install a new gasket to the cylinder head.
Text in Illustration *1 Protrusion 
Front - NOTICE:
- Be careful of the installation direction.
 |
Temporarily install the manifold with 6 new nuts.
Tighten the 6 nuts in the sequence shown in the illustration.
- Torque:
- 21 N*m{214 kgf*cm, 15 ft.*lbf}
Text in Illustration *A w/ Secondary Air Injection System *B w/o Secondary Air Injection System
 |
Connect the air fuel ratio sensor connector.
| 3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR |
Install the heat insulator with the 3 bolts.
- Torque:
- 13 N*m{133 kgf*cm, 10 ft.*lbf}
| 4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets.
Text in Illustration *1 Claw *2 No. 2 Air Tube - NOTICE:
- Make sure the gasket's claws are not caught between the No. 2 emission control valve set and No. 2 air tube.
 |
Install the No. 2 air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{102 kgf*cm, 7 ft.*lbf}
| 5. INSTALL NO. 2 MANIFOLD STAY |
Install the No. 2 manifold stay with the 3 bolts.
- Torque:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
| 6. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) |
Using SST, install the air fuel ratio sensor.
- SST
- 09224-00010
- Torque:
- without SST:
- 44 N*m{449 kgf*cm, 32 ft.*lbf}
- with SST:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
Text in Illustration *1 Fulcrum Length - HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
- Make sure SST and the wrench are connected in a straight line.
 |
| 7. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH |
Install a new gasket to the cylinder head.
Text in Illustration *1 Protrusion Front - NOTICE:
- Be careful of the installation direction.
 |
Temporarily install the manifold with 6 new nuts.
Tighten the 6 nuts in the sequence shown in the illustration.
- Torque:
- 21 N*m{214 kgf*cm, 15 ft.*lbf}
Text in Illustration *A w/ Secondary Air Injection System *B w/o Secondary Air Injection System
 |
Connect the air fuel ratio sensor connector.
| 8. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
Install the heat insulator with the 3 bolts.
- Torque:
- 13 N*m{133 kgf*cm, 10 ft.*lbf}
| 9. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY |
- for Manual Tilt and Manual Telescopic Steering Column: (Click here)
- for Power Tilt and Power Telescopic Steering Column: (Click here)
| 10. INSTALL AIR TUBE (w/ Secondary Air Injection System) |
Install 2 new gaskets.
Text in Illustration *1 Claw *2 Air Tube - NOTICE:
- Make sure the gasket's claws are not caught between the No. 1 emission control valve set and air tube.
 |
Install the air tube with the 2 bolts and 2 nuts.
- Torque:
- 10 N*m{102 kgf*cm, 7 in.*lbf}
| 11. INSTALL MANIFOLD STAY |
Install the manifold stay with the 3 bolts.
- Torque:
- 40 N*m{408 kgf*cm, 30 ft.*lbf}
| 12. INSTALL FRONT EXHAUST PIPE ASSEMBLY |
| 13. INSTALL NO. 2 ENGINE UNDER COVER |
Install the No. 2 engine under cover with the 2 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}
| 14. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Install the No. 1 engine under cover with the 10 bolts.
- Torque:
- 29 N*m{296 kgf*cm, 21 ft.*lbf}
| 15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
Push in the clip to install the front fender splash shield sub-assembly RH.
Install the 3 bolts and 2 screws.
| 16. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
Push in the clip to install the front fender splash shield sub-assembly LH.
Install the 3 bolts and screw.
| 17. INSTALL AIR CLEANER CASE SUB-ASSEMBLY |
Install the air cleaner case with the 3 bolts.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Install the air cleaner filter element.
| 18. INSTALL AIR CLEANER CAP AND HOSE |
Install the air cleaner cap and hose.
Text in Illustration *a Top *b Front *c Protrusion (Hose) *d Protrusion (Throttle body) Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Tighten the clamp.
- Torque:
- 2.5 N*m{25 kgf*cm, 22 in.*lbf}
Attach the 4 clamps and connect the No. 2 PCV hose, vacuum hose and mass air flow meter connector.
- HINT:
- The direction of the hose clamp is indicated in the illustration.
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| 19. INSTALL V-BANK COVER |
Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.
Text in Illustration *1 Pin *2 Hook
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| 20. INSPECT FOR EXHAUST GAS LEAK |
- If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
| 21. INSTALL FRONT FENDER APRON TRIM PACKING B |
w/ KDSS:
Install the front fender apron trim packing B with the 3 clips.
w/o KDSS:
Install the front fender apron trim packing B with the 4 clips.
| 22. INSTALL FRONT FENDER APRON TRIM PACKING A |
Install the front fender apron trim packing A with the 3 clips.
| 23. INSTALL FRONT FENDER APRON TRIM PACKING D |
Install the front fender apron trim packing D with the 4 clips.
| 24. INSTALL FRONT FENDER APRON TRIM PACKING C |
Install the front fender apron trim packing C with the 4 clips.