Air Switching Valve (For Bank 2) Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Emission Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL AIR SWITCHING VALVE ASSEMBLY

  2. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE

  3. CONNECT NO. 3 PCV HOSE

  4. INSTALL AIR CLEANER CAP AND HOSE

  5. INSTALL V-BANK COVER SUB-ASSEMBLY

Air Switching Valve (For Bank 2) -- Installation



1. INSTALL AIR SWITCHING VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 2)  Installation
  1. Install a new gasket and the air switching valve with the 3 bolts.

    Torque:
    24 N*m{245 kgf*cm, 18 ft.*lbf}
    Text in Illustration
    *1
    Air Switching Valve
    *2
    Claw
    *3
    No. 3 Air Tube
    NOTICE:
    Make sure the claws of the gasket are not caught between the air switching valve and No. 3 air tube.
  1. Install the 2 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Attach the wire harness clamp and connect the air switching valve connector.



2. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 2)  Installation
  1. Align the paint mark with the projection and connect the No. 1 air injection system hose.

    Text in Illustration
    *1
    Protrusion
    *2
    Paint Mark
    HINT:
    Make sure the direction of the hose clamp is as shown in the illustration.


3. CONNECT NO. 3 PCV HOSE
  1. Connect the No. 3 PCV hose.



4. INSTALL AIR CLEANER CAP AND HOSE
  1. Install the air cleaner cap and hose, and then tighten the hose clamp.

    Torque:
    2.5 N*m{25 kgf*cm, 22 in.*lbf}
  1. Attach the 4 clamps.

  1. Connect the mass air flow meter connector and attach the clamp.

  1. Connect the No. 2 PCV hose and No. 1 air hose.



5. INSTALL V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 2)  Installation
  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    Grommet
    *2
    Pin
    *3
    Hook
    *4
    Bracket