Side Step (W/ Foot Light) Disassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Exterior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE NO. 1 SIDE STEP BRACKET LH

  2. REMOVE NO. 2 SIDE STEP BRACKET LH

  3. REMOVE NO. 3 SIDE STEP BRACKET LH

  4. REMOVE REAR STEP FLOOR WIRE LH

  5. REMOVE STEP LIGHT ASSEMBLY

  6. REMOVE STEP PLATE LH

  7. REMOVE STEP PANEL LH

  8. REMOVE NO. 2 STEP PLATE STAY

  9. REMOVE STEP COVER REINFORCEMENT LH

  10. REMOVE REAR SIDE DOOR STEP PLATE COVER LH

Side Step (W/ Foot Light) -- Disassembly


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedure listed below is for the LH side.


1. REMOVE NO. 1 SIDE STEP BRACKET LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 1 side step bracket LH.



2. REMOVE NO. 2 SIDE STEP BRACKET LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp.

  1. Remove the 2 bolts and No. 2 side step bracket LH.



3. REMOVE NO. 3 SIDE STEP BRACKET LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 3 side step bracket LH.



4. REMOVE REAR STEP FLOOR WIRE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector.

  1. Detach the 4 clamps and remove the rear step floor wire LH.



5. REMOVE STEP LIGHT ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the screw and step light assembly.



6. REMOVE STEP PLATE LH


  1. Detach the 16 clips and remove the step plate LH.

    HINT:
    Detach the clips from the backside of the step plate LH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Side Step (W/ Foot Light)  Disassembly



7. REMOVE STEP PANEL LH


  1. Remove the 3 bolts and step panel.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Side Step (W/ Foot Light)  Disassembly



8. REMOVE NO. 2 STEP PLATE STAY


Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Side Step (W/ Foot Light)  Disassembly
  1. Put a 4 mm (0.157 in.) drill bit into a drill.

  1. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

    HINT:
    Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.
  1. Lightly press the drill against the rivet, drill off the flanges of the rivet, and remove the No. 2 step plate stay.

    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.
    CAUTION:
    Be careful of the drilled rivet as it may become hot.
  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.



9. REMOVE STEP COVER REINFORCEMENT LH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Side Step (W/ Foot Light)  Disassembly
  1. Put a 4 mm (0.157 in.) drill bit into a drill.

  1. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill, as shown in the illustration.

    HINT:
    Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.
  1. Lightly press the drill against the 2 rivets, drill off the flanges of the 2 rivets, and remove the step cover reinforcement LH.

    NOTICE:
    1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
    2. Do not pry the rivet with the drill, because this may cause damage to the installation holes of the rivet or the drill bit.
    CAUTION:
    Be careful of the drilled rivet as it may become hot.
  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.



10. REMOVE REAR SIDE DOOR STEP PLATE COVER LH


  1. Detach the 19 claws and remove the rear side door step plate cover LH.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Side Step (W/ Foot Light)  Disassembly