Rear Stabilizer Bar (W/ Kdss) Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Rear Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STABILIZER CONTROL VALVE PROTECTOR

  2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

  3. REMOVE REAR WHEEL

  4. REMOVE TAILPIPE ASSEMBLY

  5. REMOVE EXHAUST CENTER PIPE ASSEMBLY

  6. DISCHARGE SUSPENSION FLUID PRESSURE

  7. SUPPORT REAR AXLE HOUSING ASSEMBLY

  8. REMOVE REAR STABILIZER END BRACKET

  9. REMOVE REAR STABILIZER BAR SUB-ASSEMBLY

  10. REMOVE STABILIZER LINK SUB-ASSEMBLY

  11. REMOVE REAR STABILIZER CONTROL TUBE INSULATOR

  12. REMOVE REAR STABILIZER CONTROL CYLINDER

  13. REMOVE REAR NO. 2 STABILIZER LINK

  14. REMOVE REAR STABILIZER LINK ASSEMBLY

  15. REMOVE REAR SUSPENSION CONTROL BLEEDER PLUG

Rear Stabilizer Bar (W/ Kdss) -- Removal



1. REMOVE STABILIZER CONTROL VALVE PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp, and disconnect the connector from the protector.

  1. Remove the 3 bolts and protector.



2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE


  1. Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Removal

    NOTICE:
    1. When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
    2. Do not remove the shutter valves.


3. REMOVE REAR WHEEL


4. REMOVE TAILPIPE ASSEMBLY
  1. for 1GR-FE:
    Remove the tailpipe (Click here).

  1. for 1UR-FE:
    Remove the tailpipe (Click here).

  1. for 3UR-FE:
    Remove the tailpipe (Click here).

  1. for 1VD-FTV:
    Remove the tailpipe (Click here).



5. REMOVE EXHAUST CENTER PIPE ASSEMBLY
  1. for 1GR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 3UR-FE:
    Remove the center exhaust pipe (Click here).

  1. for 1VD-FTV:
    Remove the center exhaust pipe (Click here).



6. DISCHARGE SUSPENSION FLUID PRESSURE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect a hose to the bleeder plug for the height control accumulator and loosen the bleeder plug.

  1. Discharge the suspension fluid pressure.

  1. After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

    Torque:
    6.9 N*m{70 kgf*cm, 61 in.*lbf}


7. SUPPORT REAR AXLE HOUSING ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Support the rear axle housing with a jack using a wooden block to avoid damage.



8. REMOVE REAR STABILIZER END BRACKET


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the stabilizer end bracket.



9. REMOVE REAR STABILIZER BAR SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and disconnect the stabilizer link from the stabilizer bar.

    NOTICE:
    Do not miss the ball joint dust cover protector.
    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and stabilizer bar with the bushs and brackets.



10. REMOVE STABILIZER LINK SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut, 3 retainers and 2 cushions, and disconnect the stabilizer link from the bracket.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut, bolt and stabilizer link.



11. REMOVE REAR STABILIZER CONTROL TUBE INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and rear stabilizer control tube insulator.



12. REMOVE REAR STABILIZER CONTROL CYLINDER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Stabilizer Bar (W/ Kdss)  Removal
  1. Remove the 2 union bolts with the 2 gaskets and bolt, and disconnect the stabilizer control tube.

  1. Remove the bolt and stabilizer control cylinder.



13. REMOVE REAR NO. 2 STABILIZER LINK


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts, 2 nuts and No. 2 rear stabilizer link.



14. REMOVE REAR STABILIZER LINK ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt, nut and rear stabilizer link.



15. REMOVE REAR SUSPENSION CONTROL BLEEDER PLUG


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 rear suspension control bleeder plugs from the rear stabilizer control cylinder.