Rear Coil Spring Removal

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Rear Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)

  2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

  5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  6. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

  7. DISCONNECT REAR AXLE BREATHER HOSE SUB-ASSEMBLY

  8. SUPPORT REAR AXLE HOUSING ASSEMBLY

  9. DISCONNECT REAR STABILIZER END BRACKET (w/ KDSS)

  10. DISCONNECT REAR STABILIZER LINK ASSEMBLY (w/ KDSS)

  11. DISCONNECT REAR STABILIZER END BRACKET LH (w/o KDSS)

  12. DISCONNECT REAR STABILIZER END BRACKET RH (w/o KDSS)

  13. DISCONNECT REAR LATERAL CONTROL ROD ASSEMBLY

  14. DISCONNECT REAR FLEXIBLE HOSE

  15. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY LH

  16. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY RH

  17. REMOVE REAR COIL SPRING LH

  18. REMOVE HOLLOW SPRING SUB-ASSEMBLY

Rear Coil Spring -- Removal


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.


1. REMOVE STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp, and disconnect the connector from the protector.

  1. Remove the 3 bolts and protector.



2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)


  1. Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Coil Spring  Removal

    NOTICE:
    1. When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
    2. Do not remove the shutter valves.


3. REMOVE REAR WHEEL


4. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Remove the bolt and disconnect the No. 3 parking brake cable.



6. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
  1. Remove the bolt and disconnect the No. 2 parking brake cable.



7. DISCONNECT REAR AXLE BREATHER HOSE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the rear axle breather hose from the rear axle housing assembly.



8. SUPPORT REAR AXLE HOUSING ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Support the rear axle housing with a jack using a wooden block to avoid damage.



9. DISCONNECT REAR STABILIZER END BRACKET (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the stabilizer end bracket.



10. DISCONNECT REAR STABILIZER LINK ASSEMBLY (w/ KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and disconnect the stabilizer link from the stabilizer bar.

    NOTICE:
    Do not lose the ball Joint dust cover protector.
    HINT:
    If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.


11. DISCONNECT REAR STABILIZER END BRACKET LH (w/o KDSS)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the stabilizer end bracket.



12. DISCONNECT REAR STABILIZER END BRACKET RH (w/o KDSS)
  1. Remove the 2 bolts and disconnect the stabilizer end bracket.



13. DISCONNECT REAR LATERAL CONTROL ROD ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and nut, and disconnect the rear lateral control rod from the frame.



14. DISCONNECT REAR FLEXIBLE HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Coil Spring  Removal
  1. Disconnect each brake tube from the flexible hose with a union nut wrench while holding the flexible hose with a wrench.

  1. Remove the 2 clips.

  1. Remove the flexible hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Coil Spring  Removal
  1. Disconnect each brake tube from the flexible hose with a union nut wrench while holding the flexible hose with a wrench.

  1. Remove the 2 clips.

  1. Remove the flexible hose.



15. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt on the lower side of the shock absorber.

  1. Disconnect the shock absorber from the axle housing.



16. DISCONNECT REAR SHOCK ABSORBER ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt on the lower side of the shock absorber.

  1. Disconnect the shock absorber from the axle housing.



17. REMOVE REAR COIL SPRING LH
  1. While lowering the axle housing, remove the coil spring.

    NOTICE:
    Be careful not to snap the brake line.


18. REMOVE HOLLOW SPRING SUB-ASSEMBLY
  1. Remove the hollow spring from the frame.