Front Console Box (W/ Cool Box) Installation

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Interior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL COOLING BOX ASSEMBLY

  2. INSTALL REAR CONSOLE END PANEL SUB-ASSEMBLY

  3. INSTALL NO. 1 COOLER COVER

  4. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  5. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY

  6. INSTALL REAR UPPER CONSOLE PANEL SUB-ASSEMBLY

  7. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

  8. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH

  10. INSTALL NO. 1 INSTRUMENT PANEL FINISH CUSHION

  11. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH

  12. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION

  13. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

  14. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

  15. CHARGE REFRIGERANT

  16. WARM UP ENGINE

  17. CHECK FOR REFRIGERANT GAS LEAK

Front Console Box (W/ Cool Box) -- Installation


HINT:
A bolt without a torque specification is shown in the standard bolt chart (Click here).


1. INSTALL COOLING BOX ASSEMBLY



Land Cruiser. Urj200, 202 Grj200 Vdj200.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Cool Box) Installation

  1. Attach the 2 claws.

  1. Connect the connector.

  1. Sufficiently apply compressor oil to 2 new O-rings.

    Compressor oil:
    ND-OIL 8 or equivalent

  1. Install the 2 O-rings on the 2 cooler pipes.

  1. Connect the 2 cooler pipes with the 2 bolts.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}

  1. Install the cooling box with the 4 bolts and 2 screws.



2. INSTALL REAR CONSOLE END PANEL SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the connectors and 2 clamps.

  1. Attach the 8 claws to install the end panel.



3. INSTALL NO. 1 COOLER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the claw on the upper part of the cooler cover, and then attach the clamp on the lower part of the cooler cover to install it.



4. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the connectors.

  1. Attach the 14 claws to install the console panel.



5. INSTALL CONSOLE CUP HOLDER BOX SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the 4 claws to install the box.



6. INSTALL REAR UPPER CONSOLE PANEL SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the 9 claws to install the panel.



7. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the connectors.

  1. Attach the 7 claws to install the panel.



8. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


  1. Install the shift lever knob and twist it in the direction indicated by the arrow.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Cool Box) Installation



9. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the 7 claws to install the panel pad.

  1. Install the screw.

  1. Install the clip.



10. INSTALL NO. 1 INSTRUMENT PANEL FINISH CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the 7 claws to install the panel cushion.



11. INSTALL LOWER INSTRUMENT PANEL PAD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the connectors and 2 clamps.

  1. Attach the 8 claws to install the panel pad.

  1. Install the screw.

  1. Install the clip.



12. INSTALL NO. 2 INSTRUMENT PANEL FINISH PANEL CUSHION


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Attach the 7 claws to install the panel cushion.



13. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

  1. Install the front seat assembly LH (Click here).



14. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

  1. Install the front seat assembly LH (Click here).



15. CHARGE REFRIGERANT
SST
09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)

  1. Perform vacuum purging using a vacuum pump.



  1. Charge refrigerant HFC-134a (R134a).

    Standard:
    Condenser Core Thickness
    		Air Conditioning Type
    		Cool Box
    		Refrigerant Charging Amount
    22 mm (0.866 in.)
    		w/o Rear Cooler
    		w/ Cool Box
    		870 +/-50 g (30.7 +/-1.76 oz.)
    w/o Cool Box
    		870 +/-50 g (30.7 +/-1.76 oz.)
    w/ Rear Cooler
    		w/ Cool Box
    		1010 +/-50 g (35.6 +/-1.76 oz.)
    w/o Cool Box
    		970 +/-50 g (34.2 +/-1.76 oz.)
    16 mm (0.630 in.)
    		w/o Rear Cooler
    		w/ Cool Box
    		770 +/-50 g (27.2 +/-1.76 oz.)
    w/o Cool Box
    		770 +/-50 g (27.2 +/-1.76 oz.)
    w/ Rear Cooler
    		w/ Cool Box
    		970 +/-50 g (34.2 +/-1.76 oz.)
    w/o Cool Box
    		920 +/-50 g (32.5 +/-1.76 oz.)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Cool Box) Installation

    NOTICE:
    1. Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.
    2. Approximately 100g (3.53 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by measuring its quantity, and not with the sight glass.


16. WARM UP ENGINE

  1. Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.

    NOTICE:
    Be sure to warm up the compressor when turning the A/C switch is on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.


17. CHECK FOR REFRIGERANT GAS LEAK

  1. After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.

  1. Perform the operation under these conditions:

    1. Stop the engine.
    2. Secure good ventilation (the halogen leak detector may react to volatile gases other than refrigerant, such as evaporated gasoline or exhaust gas).
    3. Repeat the test 2 or 3 times.
    4. Make sure that some refrigerant remains in the refrigeration system. When compressor is off: approximately 392 to 588 kPa (4.0 to 6.0 kgf/cm2, 57 to 85 psi).


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Interior Panels Trim.Instrument Panel Safety Pad.Front Console Box (W/ Cool Box) Installation

  1. Using a halogen leak detector, check the refrigerant line for leakage.

  1. If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.

  1. Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.