Heater Water Pump (W/ Viscous Heater) Removal
PRECAUTION
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
DRAIN ENGINE COOLANT
REMOVE UPPER RADIATOR SUPPORT SEAL
REMOVE NO. 3 ENGINE ROOM WIRE
REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
REMOVE AIR CLEANER CAP SUB-ASSEMBLY
REMOVE NO. 1 AIR CLEANER HOSE
REMOVE INTAKE AIR CONNECTOR
REMOVE V-RIBBED BELT
REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY
REMOVE VANE PUMP ASSEMBLY
REMOVE NO. 1 RADIATOR HOSE
REMOVE NO. 2 RADIATOR HOSE
REMOVE OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)
REMOVE FAN SHROUD WITH FAN
REMOVE RADIATOR RESERVE TANK ASSEMBLY
REMOVE RADIATOR ASSEMBLY
REMOVE IDLER PULLEY ASSEMBLY
REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY
REMOVE IDLER PULLEY BRACKET
REMOVE IDLER PULLEY BRACKET (for Belt Tension Side)
Heater Water Pump (W/ Viscous Heater) -- Removal |
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).
| 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
| 3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH |
for Standard:
(Click here)
w/ Winch:
(Click here)
| 4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH |
for Standard:
(Click here)
w/ Winch:
(Click here)
| 5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY |
Remove the 2 nuts and No. 1 engine cover.
- CAUTION:
- Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
- HINT:
- Collect the coolant in a container and dispose of it according to the regulations in your area.
Loosen the radiator drain cock plug.
Remove the radiator reservoir cap to drain the coolant in the radiator.
Loosen the oil filter bracket drain cock plug to drain the coolant in the engine.
Tighten the radiator drain cock plug by hand.
Tighten the oil filter bracket drain cock plug.
- Torque:
- 13 N*m{133 kgf*cm, 10 ft.*lbf}
| 7. REMOVE UPPER RADIATOR SUPPORT SEAL |
Remove the 7 clips and radiator support seal.
| 8. REMOVE NO. 3 ENGINE ROOM WIRE |
Disconnect the 4 wire harness clamps.
Remove the 2 nuts and No. 3 engine room wire.
| 9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY |
Remove the 2 nuts and No. 1 engine cover.
| 10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY |
Loosen the hose clamp and disconnect the connector.
Using a clip remover, detach the 3 clamps and remove the air cleaner cap.
| 11. REMOVE NO. 1 AIR CLEANER HOSE |
Loosen the hose clamp and remove the No. 1 air cleaner hose.
| 12. REMOVE INTAKE AIR CONNECTOR |
Disconnect the 2 connectors from the viscous heater and water temperature sensor.
Using a clip remover, detach the 3 wire harness clamps.
Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.
Loosen the lock nut and turn the bolt counterclockwise.
Remove the V-ribbed belt.
| 14. REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY |
Insert a screwdriver between the reservoir and oil reservoir bracket, push the claw, and then disconnect the reservoir by pulling it upwards.
| 15. REMOVE VANE PUMP ASSEMBLY |
Remove the 2 nuts and vane pump.
Remove the O-ring from the vane pump.
| 16. REMOVE NO. 1 RADIATOR HOSE |
| 17. REMOVE NO. 2 RADIATOR HOSE |
| 18. REMOVE OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler) |
Disconnect the inlet and outlet No. 1 oil cooler hose.
Disconnect the inlet No. 2 and No. 3 oil cooler hoses.
Disconnect the inlet No. 4 oil cooler hose.
Remove the 2 bolts and transmission oil cooler tube.
| 19. REMOVE FAN SHROUD WITH FAN |
Loosen the 4 nuts holding the fluid coupling fan.
Remove the 2 bolts holding the fan shroud.
Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.
| 20. REMOVE RADIATOR RESERVE TANK ASSEMBLY |
Disconnect the 2 hoses.
Remove the 3 bolts and radiator reservoir.
| 21. REMOVE RADIATOR ASSEMBLY |
Remove the radiator assembly (Click here).
| 22. REMOVE IDLER PULLEY ASSEMBLY |
Remove the 2 bolts and 2 idler pulleys.
| 23. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY |
Disconnect the connector and detach the clamp.
Using pliers, grip the claws of the clips and slide the 2 clips.
Disconnect the 2 heater hoses.
Remove the 2 bolts and heater assembly.
| 24. REMOVE IDLER PULLEY BRACKET |
Remove the bolt and bracket.
| 25. REMOVE IDLER PULLEY BRACKET (for Belt Tension Side) |
Remove the 3 bolts and bracket.
