Rear Air Conditioning Unit (W/O Heater) Removal

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Heating Air Conditioning. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE UPPER RADIATOR SUPPORT SEAL

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  3. PRECAUTION

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  5. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

  6. REMOVE REAR DOOR SCUFF PLATE LH

  7. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  8. REMOVE REAR SEAT COVER CAP (w/ Rear No. 2 Seat)

  9. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

  10. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

  11. REMOVE REAR ROOF NO. 1 AIR DUCT

  12. REMOVE REAR COOLING UNIT ASSEMBLY

Rear Air Conditioning Unit (W/O Heater) -- Removal



1. REMOVE UPPER RADIATOR SUPPORT SEAL


  1. Remove the 7 clips and radiator support seal.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Heating Air Conditioning.Air Conditioning System (For Automatic Air Conditioning System).Rear Air Conditioning Unit (W/O Heater) Removal



2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start the engine.

  1. Turn the A/C switch on.

  1. Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.



3. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


5. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE

  1. w/ Sliding Roof:
    (Click here)

  1. w/o Sliding Roof:
    (Click here)



6. REMOVE REAR DOOR SCUFF PLATE LH

  1. w/ Sliding Roof:
    (Click here)

  1. w/o Sliding Roof:
    (Click here)



7. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  1. Remove the tonneau cover.



8. REMOVE REAR SEAT COVER CAP (w/ Rear No. 2 Seat)

  1. w/ Sliding Roof:
    (Click here)

  1. w/o Sliding Roof:
    (Click here)



9. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY LH

  1. w/ Sliding Roof:
    (Click here)

  1. w/o Sliding Roof:
    (Click here)



10. DISCONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts.

  1. Disconnect the air conditioner tube and accessory assembly.

    NOTICE:
    1. Do not use a screwdriver or similar tool to disconnect the tube.
    2. Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  1. Remove the 2 O-rings from the air conditioner tube and accessory assembly.



11. REMOVE REAR ROOF NO. 1 AIR DUCT


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 claws and remove the cooler plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the clip and duct.



12. REMOVE REAR COOLING UNIT ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the connector.

  1. Remove the 4 bolts and rear cooling unit.