Fuel Pump (For Double Tank Type) -- Installation |
1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY |
Apply a light coat of gasoline or grease to a new gasket, and install it to the fuel tank.
Install the fuel suction with pump and gauge tube into the fuel tank.
Text in Illustration *1 Protrusion *2 Groove Front - NOTICE:
- Be careful not to bend the arm of the fuel sender gauge.
- HINT:
- Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.
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Put the retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.
Set SST on the retainer.
- SST
- 09808-14030
- HINT:
- Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
- Securely attach the claws of SST to the protrusions of the retainer and fix SST in place.
- Install SST while pressing the claws of SST against the retainer (toward the center of SST).
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Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.
- SST
- 09808-14030
Text in Illustration *1 Fuel Tank Side Mark *2 Retainer Side Mark - HINT:
- Fit the tips of SST onto the ribs of the retainer.
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2. INSTALL FUEL TANK MAIN TUBE, FUEL TANK RETURN TUBE AND NO. 2 FUEL TANK MAIN TUBE SUB-ASSEMBLY |
Install the 3 fuel tank tubes with the 3 tube joint clips.
- NOTICE:
- Check that there are no scratches or foreign objects on the connecting parts.
- Check that the fuel tube joints are inserted securely.
- Check that the tube joint clips are on the collars of the fuel tube joints.
- After installing the tube joint clips, check that the fuel tube joints cannot be pulled off.
Text in Illustration *1 Fuel Tube Joint *2 O-Ring *3 Tube Joint Clip *a CORRECT *b INCORRECT
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for G.C.C. Countries:
Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.
Attach the clamp and install the fuel tank return tube sub-assembly.
Attach the clamp and install the fuel tank main tube sub-assembly.
except G.C.C. Countries:
Attach the 2 clamps and install the No. 2 fuel tank main tube sub-assembly.
Attach the clamp and install the fuel tank return tube sub-assembly.
Attach the clamp and install the fuel tank main tube sub-assembly.
3. INSTALL FUEL TANK SUB-ASSEMBLY |