Fuel Pump Reassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  2. INSTALL FUEL MAIN VALVE ASSEMBLY

  3. INSTALL FUEL PUMP

  4. INSTALL NO. 1 FUEL SUB-TANK (for Single Tank Type)

  5. INSTALL NO. 1 FUEL SUB-TANK (for Double Tank Type)

  6. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump -- Reassembly



NOTICE:
Do not disconnect the hoses indicated in the illustration.

Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly


Text in Illustration
*a
for Single Tank Type
*b
for Double Tank Type


1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  1. Attach the 2 claws to the claw holes to install the fuel suction support.



2. INSTALL FUEL MAIN VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly

  1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.

    Text in Illustration
    *1
    		New O-Ring


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly

  1. Install the fuel main valve to the fuel filter case.

    Text in Illustration
    *1
    		Fuel Filter Case
    *2
    		O-Ring
    NOTICE:
    Make sure the O-rings are not cut or pinched during the installation.


3. INSTALL FUEL PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Connect the fuel pump wire harness connector to the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly

  1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.

    Text in Illustration
    *1
    		O-Ring
    *2
    		Spacer

  1. Attach the 5 claws to the claw holes and install the fuel pump to the fuel filter case.



4. INSTALL NO. 1 FUEL SUB-TANK (for Single Tank Type)

NOTICE:
Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly
Make sure that the fuel tube passes into the section marked by the circle.
Text in Illustration
*1
Fuel Tube

  1. Attach the 3 claws to the claw holes to install the No. 1 fuel sub-tank.

  1. Attach the 3 claws to the claw holes.

  1. Install the tube part to the No. 1 fuel sub-tank.

    1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the No. 1 fuel sub-tank.

  1. Connect the jet pump to the No. 1 fuel sub-tank.

  1. Connect the fuel pump connector.



5. INSTALL NO. 1 FUEL SUB-TANK (for Double Tank Type)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly
NOTICE:
Make sure that the fuel tube passes into the section marked by the circle.
Text in Illustration
*1
Fuel Tube

  1. Attach the 3 claws to the claw holes and install the No. 1 fuel sub-tank.

  1. Attach the 3 claws to the claw holes.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly

  1. Connect the jet pump (labeled B) to the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    		Jet Pump

    1. Attach the claw on the end of the tube to the claw hole.

  1. Connect the jet pump (labeled A) to the No. 1 fuel sub-tank.

  1. Connect the fuel pump connector.



6. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump Reassembly

  1. Set the fuel sender gauge assembly on the fuel suction with pump and gauge tube assembly. Then slide the fuel sender gauge downward to install it.

    Text in Illustration
    *a
    		Slide

  1. Connect the fuel sender gauge connector.