Fuel Pump Reassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  2. INSTALL FUEL MAIN VALVE ASSEMBLY

  3. INSTALL FUEL PUMP

  4. INSTALL NO. 1 FUEL SUB-TANK

  5. INSTALL FUEL SENDER GAUGE ASSEMBLY

Fuel Pump -- Reassembly



NOTICE:
Land Cruiser. Urj200, 202 Grj200 Vdj200
Do not disconnect the hoses indicated in the illustration.


1. INSTALL NO. 1 FUEL SUCTION SUPPORT
  1. Attach the 2 claws to the claw holes to install the fuel suction support.



2. INSTALL FUEL MAIN VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.

    Text in Illustration
    *1
    New O-Ring
  1. Install the fuel main valve to the fuel filter case.

    NOTICE:
    Make sure the O-rings are not cut or pinched during the installation.


3. INSTALL FUEL PUMP
  1. Connect the fuel pump wire harness connector to the fuel pump.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.

    Text in Illustration
    *1
    O-Ring
    *2
    Spacer
  1. Attach the 5 claws to the claw holes and install the fuel pump to the fuel filter case.



4. INSTALL NO. 1 FUEL SUB-TANK


Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Pump  Reassembly
NOTICE:
Make sure that the fuel tube passes into the section marked by the circle.
Text in Illustration
*1
Fuel Tube
  1. Attach the 3 claws to the claw holes and install the fuel sub-tank.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Connect the jet pump (labeled B) to the sub-tank.

    Text in Illustration
    *1
    Jet Pump

    1. Attach the claw on the end of the tube to the claw hole.

  1. Connect the jet pump (labeled A) to the sub-tank.

  1. Connect the fuel pump connector.



5. INSTALL FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Pump  Reassembly
  1. Set the sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

    Text in Illustration
    *a
    Slide
  1. Connect the fuel sender gauge connector.