Fuel Pump Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY

  2. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)

  3. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)

  4. REMOVE FUEL PUMP

  5. REMOVE FUEL MAIN VALVE ASSEMBLY

  6. REMOVE NO. 1 FUEL SUCTION SUPPORT

Fuel Pump -- Disassembly



NOTICE:
Do not disconnect the hoses indicated in the illustration.

Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly


Text in Illustration
*a
for Single Tank Type
*b
for Double Tank Type


1. REMOVE FUEL SENDER GAUGE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel sender gauge connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Press down on the sender gauge claw labeled A. Then slide the sender gauge upward to remove it.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Press Down
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Slide


2. REMOVE NO. 1 FUEL SUB-TANK (for Single Tank Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel pump connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the jet pump from the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    Jet Pump
  1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

    HINT:
    Tape the screwdriver tip before use.
  1. Detach the tube from the 2 clamps on the No. 1 fuel sub-tank.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes and remove the No. 1 fuel sub-tank.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


3. REMOVE NO. 1 FUEL SUB-TANK (for Double Tank Type)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel pump connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Disconnect the jet pump (labeled A) from the No. 1 fuel sub-tank.

    Text in Illustration
    *1
    Jet Pump
  1. Disconnect the jet pump (labeled B) from the No. 1 fuel sub-tank.

    1. Using a small screwdriver, detach the claw from the No. 1 fuel sub-tank.

      HINT:
      Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, detach the 3 claws from the claw holes.

    NOTICE:
    Do not damage the No. 1 fuel sub-tank.
    HINT:
    Tape the screwdriver tip before use.


4. REMOVE FUEL PUMP


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Using a screwdriver, detach the 5 claws from the claw holes and disconnect the fuel pump from the fuel filter case.

    Text in Illustration
    *1
    Fuel Filter Case
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the fuel pump wire harness connector from the fuel pump to remove it.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Remove the O-ring and spacer from the fuel pump.

    Text in Illustration
    *1
    O-Ring
    *2
    Spacer


5. REMOVE FUEL MAIN VALVE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Fuel.Fuel System.Fuel Pump  Disassembly
  1. Remove the fuel main valve from the fuel filter case.

    Text in Illustration
    *1
    Fuel Filter Case
    *2
    O-Ring
  1. Remove the 2 O-rings from the fuel main valve.



6. REMOVE NO. 1 FUEL SUCTION SUPPORT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the 2 claws from the claw holes to remove the fuel suction support.