Steering Linkage Reassembly

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Steering Gear Linkage. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL STEERING RACK END SUB-ASSEMBLY

  2. INSTALL NO. 1 STEERING RACK BOOT

  3. INSTALL STEERING RACK BOOT CLAMP RH

  4. INSTALL STEERING RACK BOOT CLAMP LH

  5. INSTALL STEERING RACK BOOT CLIP RH

  6. INSTALL STEERING RACK BOOT CLIP LH

Steering Linkage -- Reassembly


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. INSTALL STEERING RACK END SUB-ASSEMBLY
  1. Temporarily install the 2 steering rack ends to the power steering rack.

  1. Fill up the ball joint of the steering rack ends with MP grease.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Reassembly
  1. Using SST, tighten the power steering rack end (RH side) to the power steering rack.

    SST
    09922-10010
    Torque:
    without SST:
    147 N*m{1499 kgf*cm, 108 ft.*lbf}
    with SST:
    110 N*m{1122 kgf*cm, 81 ft.*lbf}
    HINT:
    1. Rotate SST in the direction shown in the illustration.
    2. Use a torque wrench with a fulcrum length of 380 mm (14.97 in.).
  1. Using SST, tighten the power steering rack end (LH side) to the power steering rack.

    SST
    09922-10010
    Torque:
    without SST:
    147 N*m{1499 kgf*cm, 108 ft.*lbf}
    with SST:
    110 N*m{1122 kgf*cm, 81 ft.*lbf}
    HINT:
    1. Rotate SST in the direction shown in the illustration.
    2. Use a torque wrench with a fulcrum length of 380 mm (14.97 in.).


2. INSTALL NO. 1 STEERING RACK BOOT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Apply silicon grease to the inside of the small opening of the boot.

  1. Install the 2 boots to the groove on the rack housing.



3. INSTALL STEERING RACK BOOT CLAMP RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Reassembly
  1. Using SST, install a new boot clamp as shown in the illustration.

    SST
    09521-24010
    Standard clearance:
    3.0 mm (0.119 in.) or less
    NOTICE:
    Be careful not to damage the boot.


4. INSTALL STEERING RACK BOOT CLAMP LH
HINT:
Use the same procedures described for the RH side.


5. INSTALL STEERING RACK BOOT CLIP RH


Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Gear Linkage.Steering Linkage.Steering Linkage  Reassembly
  1. Using pliers, install the boot clip.

    NOTICE:
    Make sure that the claws of each clip are positioned within the area shown in the illustration.


6. INSTALL STEERING RACK BOOT CLIP LH
HINT:
Use the same procedures described for the RH side.