Steering Actuator Installation

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Variable Gear Ratio Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY

  2. INSTALL STEERING ACTUATOR ASSEMBLY

  3. INSTALL STEERING COLUMN ASSEMBLY

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  5. INSPECT SRS WARNING LIGHT

  6. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION

Steering Actuator -- Installation


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. HANDLING PRECAUTIONS FOR STEERING ACTUATOR ASSEMBLY
NOTICE:
  1. Be careful that the No. 2 seal lip or boot does not turn outward while carrying or installing the steering actuator assembly. If installing a new steering actuator assembly, make sure that the spiral center lock pin is securely inserted.

  2. Do not use the steering actuator assembly if it has been dropped.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Variable Gear Ratio Steering.Variable Gear Ratio Steering System.Steering Actuator  Installation



2. INSTALL STEERING ACTUATOR ASSEMBLY
  1. Make sure that the power steering link assembly is centered.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Variable Gear Ratio Steering.Variable Gear Ratio Steering System.Steering Actuator  Installation
  1. Install the steering actuator assembly.

    1. If installing a new steering actuator assembly:
      Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.

      NOTICE:
      Do not pull out the center lock pin.


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200.Variable Gear Ratio Steering.Variable Gear Ratio Steering System.Steering Actuator  Installation
    3. If reinstalling the removed steering actuator assembly:

      1. Slowly turn the spiral case clockwise until it locks.
      2. Turn the spiral case two turns counterclockwise from the lock position.
      3. Align the slit of the sliding yoke with the alignment mark (▲).
      4. Install the steering actuator assembly with the white paint on the upper surface of the spiral case facing down.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Variable Gear Ratio Steering.Variable Gear Ratio Steering System.Steering Actuator  Installation
  1. Align the matchmarks on the No. 2 steering intermediate shaft and steering actuator.

    NOTICE:
    1. Do not fold back the boot part of the steering hole cover or turn it excessively. If it is turned excessively, return it to its original position.
    2. Do not turn the actuator body and the spiral case.
    HINT:
    Install the steering actuator from the inside of the vehicle.
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

    NOTICE:
    Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Move the lock in the direction of the arrow and connect the steering actuator connector.

    HINT:
    When a new actuator is installed, remove the center lock pin.
  1. Connect the connector.



3. INSTALL STEERING COLUMN ASSEMBLY
(Click here)


4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
  1. Reset the AUTO TILT AWAY function setting to the previous condition by changing the customize parameter (Click here).
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


5. INSPECT SRS WARNING LIGHT
(Click here).


6. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION
(Click here).