Millimeter Wave Radar Sensor Adjustment

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
Cruise Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PREPARATION FOR MILLIMETER WAVE RADAR SENSOR ASSEMBLY

  2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY

  3. MANUALLY CHANGE BEAM AXIS OF MILLIMETER WAVE RADAR SENSOR ASSEMBLY

Millimeter Wave Radar Sensor -- Adjustment



1. PREPARATION FOR MILLIMETER WAVE RADAR SENSOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment
  1. Park the vehicle on a level surface where the area in front of the vehicle shown in the illustration is free of metal objects.

    Text in Illustration
    *a
    5 m (16.4 ft.)
    *b
    6 m (19.7 ft.)
    *c
    4 m (13.1 ft.)
    *d
    2 m (6.56 ft.)
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Do not place any metal objects in this area
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Do not place metal objects with a height of more than 50 mm (1.97 in.) in this area
    HINT:
    Metal objects with a height of 50 mm (1.97 in.) or less placed within the area shown in the illustration will not affect the adjustment.
  1. Adjust the tire inflation pressure to the specified pressure. (Click here)

  1. Clean the front emblem or millimeter wave radar sensor assembly.

  1. Visually inspect the front of the vehicle.

    HINT:
    Confirm that there is no damage or deformation.
  1. Visually inspect the front bumper assembly, radiator grill and stays.

    HINT:
    Confirm that there is no damage or deformation.


2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY


  1. Adjust SST (reflector) height.



      Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment
    1. Adjust SST (reflector) so that the center of SST (reflector) is the same height as the millimeter wave radar sensor.

      HINT:
      Make sure to align the center of SST (reflector) with the millimeter wave radar sensor (the center of the emblem).
      Text in Illustration
      *a
      SST (reflector)
      Reference Value:
      950 mm (3.12 ft.)
      SST
      09870-60000(09870-60010)
      09870-60040


  1. Place SST (reflector).



    1. Hang a weight with a pointed tip from the center of the rear emblem, and mark the rear center point of the vehicle (point A) on the ground.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment


      Text in Illustration
      *a
      String
      *b
      Weight
      *c
      Center
      -
      -
      HINT:
      Lightly flick the string with your fingers several times to confirm that the string is perpendicular to the ground.


    2. Hang a weight with a pointed tip from the center of the front emblem, and mark the front center point of the vehicle (point B) on the ground.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment


      Text in Illustration
      *a
      String
      *b
      Weight
      *c
      Center
      -
      -
      HINT:
      Lightly flick the string with your fingers several times to confirm that the string is perpendicular to the ground.


    3. Using tape and a string, create a line that connects point B to point A and extends at least 3000 mm (9.84 ft.) beyond the front center point of the vehicle.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment


      Text in Illustration
      *a
      Tape
      *b
      String
      *c
      3000mm (9.84 ft.)
      -
      -
      HINT:
      1. Make sure the string is taut when securing it with tape.
      2. Lightly flick the string with your fingers several times to confirm that the string is aligned with point B.
    4. Mark point C (SST (reflector) placement position) at a position 3000 mm (9.84 ft.) from point B.

    5. Place SST (reflector) at point C.

  1. Front Beam Axis Adjustment:

    NOTICE:
    1. Ensure that nobody enters the adjustment area during the adjustment.
    2. Do not turn off the GTS or ignition switch.
    3. Do not move or shake the vehicle during adjustment (do not get in or out of the vehicle).

    1. Connect the GTS to the DLC3.

    2. Turn the ignition switch on (IG).

    3. Turn the GTS on and turn the cruise control main switch on.

    4. Enter the following menus:
      Body Electrical / Pre-Crash 2 / Utility.

    5. According to the display on the GTS, press "Next".

    6. Perform the adjustment according to the display on the GTS.

      NOTICE:
      If an error code is displayed, perform troubleshooting according to the following table, then perform the adjustment again.

      Error No.
      Error Description
      Cause of Error
      Action to be Taken
      1
      No target abnormality
      1. The reflector is placed incorrectly.
      2. The front emblem or millimeter wave radar sensor assembly is covered by dirt or snow.
      3. The beam axis of the millimeter wave radar sensor assembly is outside the automatic correction range.
      Place the reflector in the correct position. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place the reflector)
      Clean the front emblem or millimeter wave radar sensor assembly.
      Check the installation condition of the front bumper assembly and radiator grill.
      Manually change the beam axis. (See page 3. MANUALLY CHANGE BEAM AXIS OF MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
      2
      Target distance abnormality
      The reflector is placed incorrectly.
      Place the reflector in the correct position. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place the reflector)
      3
      Plural targets abnormality
      1. There is a reflective object near the reflector.
      2. A person entered the adjustment area.
      Remove any reflective objects.
      Ensure that nobody enters the adjustment area during the adjustment. (See page 1. PREPARATION FOR MILLIMETER WAVE RADAR SENSOR ASSEMBLY ADJUSTMENT)
      4
      Target move abnormality
      1. The reflector was moved out of position or shaking during the adjustment due to wind.
      2. A person entered the adjustment area.
      Place the reflector in the correct position. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place the reflector)
      Perform adjustment in an area with no wind.
      Place the reflector in the correct position. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place the reflector)
      5
      Motor stop
      Operation of the millimeter wave radar sensor assembly (motor) is abnormal.
      Turn the ignition switch off then on (IG). (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (c) Front Beam Axis Adjustment)
      Check for DTCs. (Click here)
      6
      Target angle abnormality
      1. The reflector is placed incorrectly.
      2. The beam axis of the millimeter wave radar sensor assembly is outside the automatic correction range.
      Place the reflector in the correct position. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (b) Place the reflector)
      Check the condition of the sensor, radiator grill and front bumper.
      7
      Radar abnormality
      Operation of the millimeter wave radar sensor assembly is abnormal.
      Check for DTCs. (Click here)
      8
      Radar dirtiness
      There is dirt on the front emblem or millimeter wave radar sensor assembly.
      Clean the front emblem or millimeter wave radar sensor assembly.
      9
      Temperature abnormality
      The temperature around the millimeter wave radar sensor assembly is too high.
      Wait until the temperature drops to the operable range (-30 to 50°C).
      10
      Voltage abnormality
      IG engine source voltage is outside the operable range of the millimeter wave radar sensor assembly.
      Check the battery voltage (specified condition: 10 to 16 V).
      for 1UR-FE: (Click here)
      for 3UR-FE: (Click here )
      for 1GR-FE: (Click here)
      for 1VD-FTV: (Click here)
      11
      External communication abnormality
      CAN communication between DSS and the millimeter wave radar sensor assembly is abnormal.
      Check the condition of the connectors.
      12
      Radar axis aiming failure upward
      The beam axis of the millimeter wave radar sensor assembly is outside the automatic correction range (upward).
      Check the installation condition of the front bumper assembly and radiator grill.
      Manually change the beam axis. (See page 3. MANUALLY CHANGE BEAM AXIS OF MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
      13
      Radar axis aiming failure downward
      The beam axis of the millimeter wave radar sensor assembly is outside the automatic correction range (downward).
      Check the installation condition of the front bumper assembly and radiator grill.
      Manually change the beam axis. (See page 3. MANUALLY CHANGE BEAM AXIS OF MILLIMETER WAVE RADAR SENSOR ASSEMBLY)
      14
      Vehicle speed abnormality
      The vehicle is not stationary.
      Ensure that the vehicle remains stationary.
      15
      Other
      1. A mode change error occurred.
      2. Operation of the yaw rate sensor is abnormal.
      3. The vehicle is shaking.
      Perform adjustment again. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (c) Front Beam Axis Adjustment)
      Check for DTCs. (Click here)
      Ensure that the vehicle remains stationary.
  1. Front Beam Axis Misalignment Reading:

    NOTICE:
    1. Ensure that nobody enters the adjustment area during the adjustment.
    2. Do not turn off the GTS or ignition switch.
    3. Do not move or shake the vehicle during adjustment (do not get in or out of the vehicle).

    1. Enter the following menus:
      Body Electrical / Pre-Crash 2 / Utility.

    2. According to the display on the GTS, press "Next".

    3. Perform the adjustment according to the display on the GTS.

      Specified Condition:
      Vertical
      -0.5 to 0.5 deg
      Horizontal
      -0.6 to 0.6 deg
  1. Front Beam Axis Offset Reading:

    1. Enter the following menus:
      Body Electrical / Pre-Crash 2 / Utility.

    2. According to the display on the GTS, press "Next".

    3. Perform the adjustment according to the display on the GTS.

      Specified Condition:
      Vertical learning value
      0 deg
      Horizontal learning value
      0 deg
    4. Turn the ignition switch off.

    5. Disconnect the GTS from the DLC3.



3. MANUALLY CHANGE BEAM AXIS OF MILLIMETER WAVE RADAR SENSOR ASSEMBLY
NOTICE:
  1. Manually change the beam axis when error code 12 (radar axis aiming failure upward), 13 (radar axis aiming failure downward) or 1 (no target abnormality) is displayed.
  2. If the beam axis change mechanism is in the most upward or downward position, check for DTCs.
  3. If no DTCs are output, repair or correctly install the front bumper assembly.
HINT:
The millimeter wave radar sensor assembly is installed to the front bumper assembly. If the front bumper is misaligned, the beam axis will be misaligned.
  1. Remove the upper radiator support seal. (Click here)



  1. Turn the bolt to change the beam axis of the millimeter wave radar sensor assembly.

    Torque:
    1.5 N*m{15 kgf*cm, 13 in.*lbf}
    NOTICE:
    The beam axis change mechanism may be damaged if torque exceeding the specified amount is applied.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Cruise Control.Cruise Control System.Millimeter Wave Radar Sensor  Adjustment


    Text in Illustration
    *a
    Standard Position
    *b
    Most Downward Position
    *c
    Most Upward Position
    -
    -

    Vertical axis change
    Upward direction: Turn screwdriver to negative (-) side
    Downward direction: Turn screwdriver to positive (+) side
    HINT:
    1. Make sure to set the beam axis to the most upward or downward position.
    2. Manually change the beam axis to the position *b (most downward position) when error code 12 (radar axis aiming failure upward) is displayed.
    3. Manually change the beam axis to the position *c (most upward position) when error code 13 (radar axis aiming failure downward) is displayed.
  1. Perform Front Beam Axis Adjustment. (See page 2. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY VERTICALLY AND HORIZONTALLY (c) Front Beam Axis Adjustment)

  1. Install the upper radiator support seal (Click here).