Power Back Door Drive Unit Installation

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Door Hatch. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL POWER BACK DOOR UNIT ASSEMBLY

  2. INSTALL REAR UPPER PILLAR GARNISH RH

  3. INSTALL BACK DOOR SERVICE HOLE COVER RH

  4. INSTALL BACK DOOR SIDE GARNISH RH

  5. INSTALL CENTER BACK DOOR GARNISH

  6. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH

  7. INSTALL REAR SEAT COVER CAP RH (w/ Rear No. 2 Seat)

  8. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE

  9. INSTALL REAR DOOR SCUFF PLATE RH

  10. INSTALL REAR STEP COVER

  11. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)

  12. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Power Back Door Drive Unit -- Installation



1. INSTALL POWER BACK DOOR UNIT ASSEMBLY
  1. Attach the 2 claws to install the power back door unit assembly.

  1. Install the 4 bolts.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Connect the connector.



2. INSTALL REAR UPPER PILLAR GARNISH RH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Power Back Door:

    1. Attach the 5 clips to install the rear upper pillar garnish.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit  Installation
  1. w/ Power Back Door:

    1. Pass the power back door rod through the rear upper pillar garnish.

    2. Attach the 5 clips to install the rear upper pillar garnish.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the seat belt shoulder anchor with the bolt.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to close the seat belt shoulder anchor cover.



3. INSTALL BACK DOOR SERVICE HOLE COVER RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the back door stay plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Pass the power back door rod through the hole of the back door service hole cover RH and install the rod with the bolt.

    Torque:
    :
    18 N*m{184 kgf*cm, 13 ft.*lbf}
  1. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

  1. Attach the 2 clips and install the back door service hole cover RH.

    NOTICE:
    If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover, so do not perform this operation with the back door in a fully open position.


4. INSTALL BACK DOOR SIDE GARNISH RH
  1. w/o Power Back Door:

    HINT:
    Use the same procedure described for the LH side.
  1. w/ Power Back Door:

    1. Attach the clip and 4 claws to install the back door side garnish RH.



5. INSTALL CENTER BACK DOOR GARNISH
  1. Attach the 5 clips and 4 claws to install the center back door garnish.



6. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
When installing the front quarter trim panel, operate the reclining adjuster release handle and move the No. 1 rear seat to the position shown in the illustration.


  1. w/ Rear No. 2 Seat, except Face to Face Seat Type:

    1. w/o Rear Air Conditioning System:
      Connect the rear seat lock control lever cable.

    2. w/ Rear Air Conditioning System:
      Connect the thermistor connector and rear seat lock control lever cable.

    3. Attach the 16 clips and 2 claws to install the quarter trim panel.



    4. Install the clip and bolt.

      Torque:
      12 N*m{122 kgf*cm, 9 ft.*lbf}


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit  Installation



  1. w/o Rear No. 2 Seat or w/ Rear No. 2 Seat, for Face to Face Seat Type:

    1. Attach the 16 clips and 2 claws to install the quarter trim panel.



    2. Install the clip.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit  Installation



  1. w/ Tonneau Cover:

    1. Attach the 16 clips and 2 claws to install the quarter trim panel.



    2. Install the screw and clip.


      Land Cruiser. Urj200, 202 Grj200 Vdj200.Door Hatch.Tail Gate Closer System.Power Back Door Drive Unit  Installation



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Rear No. 2 Seat, except Face to Face Seat Type:

    1. Install the rear No. 2 seat belt anchor with the bolt.

      Torque:
      42 N*m{428 kgf*cm, 31 ft.*lbf}


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Attach the 3 claws to install the cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the rear No. 1 seat belt anchor with the bolt.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to install the cover.



7. INSTALL REAR SEAT COVER CAP RH (w/ Rear No. 2 Seat)


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Use the same procedure to install the rear seat cover cap on the other side.
  1. Attach the 3 claws to install the rear seat cover cap.



8. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 6 clips to install the support plate.



9. INSTALL REAR DOOR SCUFF PLATE RH
HINT:
Use the same procedures described for the LH side.


10. INSTALL REAR STEP COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200
HINT:
Use the same procedure to install the step cover on the other side.
  1. Attach the 2 claws to install the step cover.



11. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)
(Click here)
HINT:
Use the same procedure described for the LH side.


12. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)
  1. Install the tonneau cover assembly.



13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).