Windshield Glass Removal

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Window Glass. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE UPPER RADIATOR SUPPORT SEAL

  4. REMOVE FRONT FENDER MAIN SEAL LH

  5. REMOVE FRONT FENDER MAIN SEAL RH

  6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  9. REMOVE WINDSHIELD OUTSIDE MOULDING LH

  10. REMOVE WINDSHIELD OUTSIDE MOULDING RH

  11. REMOVE NO. 4 WINDSHIELD MOULDING PAD

  12. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

  13. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP

  14. REMOVE ASSIST GRIP SUB-ASSEMBLY

  15. REMOVE FRONT PILLAR GARNISH LH

  16. REMOVE FRONT PILLAR GARNISH RH

  17. REMOVE MAP LIGHT ASSEMBLY

  18. REMOVE VISOR BRACKET COVER

  19. REMOVE VISOR ASSEMBLY LH

  20. REMOVE VISOR ASSEMBLY RH

  21. REMOVE VISOR HOLDER

  22. REMOVE CENTER VISOR ASSEMBLY LH (w/ Sub Visor)

  23. REMOVE CENTER VISOR ASSEMBLY RH (w/ Sub Visor)

  24. REMOVE FORWARD RECOGNITION CAMERA

  25. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

  26. REMOVE RAIN SENSOR (w/ Rain Sensor)

  27. REMOVE ROOF HEADLINING

  28. REMOVE WINDSHIELD OUTSIDE MOULDING

  29. REMOVE WINDSHIELD GLASS

  30. REMOVE NO. 2 WINDSHIELD GLASS STOPPER

  31. REMOVE WINDSHIELD GLASS ADHESIVE DAM

  32. REMOVE FRONT INNER WINDOW MOULDING COVER LH

  33. CLEAN WINDSHIELD GLASS

  34. REMOVE WINDSHIELD GLASS STOPPER

  35. CLEAN VEHICLE BODY

Windshield Glass -- Removal


NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the road sign assist system, lane departure alert system, forward recognition camera system, dynamic radar cruise control system, pre-crash safety system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE UPPER RADIATOR SUPPORT SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Remove the 7 clips and upper radiator support seal.

    Text in Illustration
    *A
    		for Gasoline
    *B
    		for Diesel


4. REMOVE FRONT FENDER MAIN SEAL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 2 guides and 3 clips and remove the front fender main seal LH.



5. REMOVE FRONT FENDER MAIN SEAL RH
HINT:
Use the same procedure described for the LH side.


6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and the front wiper arm and blade assembly LH.



7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the nut and the front wiper arm and blade assembly RH.



8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the washer hose.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 clips.

  1. Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.



9. REMOVE WINDSHIELD OUTSIDE MOULDING LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Remove the windshield outside moulding.

    1. Put protective tape around the moulding.

    2. Using a moulding remover, detach the 6 clips and remove the moulding.

      NOTICE:
      1. When removing the windshield outside moulding, be careful not to damage the roof drip side finish moulding clip labeled A in the illustration.
      2. If a roof drip side finish moulding clip is damaged or becomes detached from the vehicle, replace it with a new one.


10. REMOVE WINDSHIELD OUTSIDE MOULDING RH
HINT:
Use the same procedure as for the LH side.


11. REMOVE NO. 4 WINDSHIELD MOULDING PAD


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 4 No. 4 windshield moulding pads.

    HINT:
    Use the same procedure to remove the 4 pads on the other side.


12. REMOVE NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
HINT:
Perform the following procedures if replacing any No. 3 windshield outside moulding clip(s).

  1. Put a 4 mm (0.157 in.) drill bit into a drill.

  1. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill.

    HINT:
    Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Lightly press the drill against the No. 3 windshield outside moulding clip(s), drill off the flanges of the No. 3 windshield outside moulding clip(s), and remove the No. 3 windshield outside moulding clip(s).

    Standard:
    Area
    		Specified Condition
    a
    		5.0 mm (0.197 in.)
    NOTICE:
    1. Pressing the drill too firmly will cause the No. 3 windshield outside moulding clip to turn and result in the No. 3 windshield outside moulding clip not being drilled through.
    2. Do not pry the No. 3 windshield outside moulding clips with the drill, because this may cause damage to the installation holes of the No. 3 windshield outside moulding clips or the drill bit.
    NOTICE:
    Be careful of the drilled No. 3 windshield outside moulding clips as they may become hot.

  1. Using a vacuum cleaner, remove the No. 3 windshield outside moulding clip fragments and shavings from the drilled areas.

    HINT:
    Use the same procedure to remove the clip(s) on the other side.


13. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP
HINT:
Perform the following procedures if replacing any roof drip side finish moulding clip.

  1. Remove the roof drip side finish moulding clips.

    HINT:
    Use the same procedure to remove the clip on the other side.


14. REMOVE ASSIST GRIP SUB-ASSEMBLY
HINT:
Use the same procedure for both assist grip sub-assemblies.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 4 claws and remove the 2 assist grip plugs.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts.

  1. Detach the 2 claws and remove the assist grip sub-assembly.



15. REMOVE FRONT PILLAR GARNISH LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the clip 3 guides, and remove the front pillar garnish LH.

  1. w/ Speaker:
    Disconnect the speaker connector and then remove the front pillar garnish.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Protect the curtain shield airbag.

    1. Thoroughly cover the airbag with a cloth or nylon sheet and fix the ends of the cover with adhesive tape, as shown in the illustration.

      NOTICE:
      Cover the curtain shield airbag with a protective cover as soon as the front pillar garnish is removed.
      Text in Illustration
      *a
      		Adhesive Tape
      *b
      		Protective Cover
      *c
      		Curtain Shield Airbag Assembly LH


16. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedures described for the LH side.


17. REMOVE MAP LIGHT ASSEMBLY

  1. w/ Sliding Roof:

    1. Using a screwdriver, detach the 2 claws and open the 2 covers.

      HINT:
      Tape the screwdriver tip before use.

  1. Remove the 2 screws.

  1. Detach the 2 clips and 2 guides.



  1. Disconnect the connectors and remove the map light assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal


    Text in Illustration
    *a
    		Protective Tape
    		-
    		-

  1. w/o Sliding Roof:

    1. Using a screwdriver, detach the 2 claws and open the 2 covers.

      HINT:
      Tape the screwdriver tip before use.

  1. Remove the 2 screws.

  1. Detach the 2 clips and 2 guides.



  1. Disconnect the connectors and remove the map light assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal


    Text in Illustration
    *a
    		Protective Tape
    		-
    		-


18. REMOVE VISOR BRACKET COVER
HINT:
Use the same procedure for both visor bracket covers.


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Detach the 4 claws and remove the visor bracket cover.



19. REMOVE VISOR ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 screws and visor assembly LH.



20. REMOVE VISOR ASSEMBLY RH
HINT:
Use the same procedures described for the LH side.


21. REMOVE VISOR HOLDER
HINT:
Use the same procedure for both visor holders.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Turn the visor holder approximately 45° and pull it out as shown in the illustration.

  1. Detach the 2 claws and remove the visor holder.



22. REMOVE CENTER VISOR ASSEMBLY LH (w/ Sub Visor)


Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Using a screwdriver, pry off the cover to detach the 2 clips and remove the center visor assembly LH.

    HINT:
    Tape the screwdriver tip before use.
    Text in Illustration
    *a
    		Protective Tape
    *b
    		Cover


23. REMOVE CENTER VISOR ASSEMBLY RH (w/ Sub Visor)
HINT:
Use the same procedures described for the LH side.


24. REMOVE FORWARD RECOGNITION CAMERA
(Click here)


25. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
(Click here)


26. REMOVE RAIN SENSOR (w/ Rain Sensor)
(Click here)


27. REMOVE ROOF HEADLINING

  1. w/ Sliding Roof:

    1. Partially remove the roof headlining.

      HINT:
      It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step.
      Refer to the following procedures (Click here).

  1. w/o Sliding Roof:

    1. Partially remove the roof headlining.

      HINT:
      It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step.
      Refer to the following procedures (Click here).


28. REMOVE WINDSHIELD OUTSIDE MOULDING


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Using a knife, cut off the moulding as shown in the illustration.

    Text in Illustration
    *a
    		Cut
    NOTICE:
    Be careful not to damage the vehicle body.

  1. Pull the shaded area shown in the illustration by hand to remove the windshield outside moulding.

    HINT:
    Make a partial cut in the moulding. Then pull and remove it by hand.


29. REMOVE WINDSHIELD GLASS
HINT:
Be careful not to damage the wire harnesses near the windshield glass with the piano wire.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. w/o Heated Windshield Defroster:

    1. Disconnect the connector A.

      HINT:
      w/o Heated Windshield Defroster:
      The vehicle only has connector A.

  1. w/ Heated Windshield Defroster:

    1. Disconnect the 3 connectors.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Apply protective tape to the outer surface of the vehicle body to prevent scratches.

    Text in Illustration
    *1
    		Plastic Sheet
    *2
    		Protective Tape
    *3
    		Stopper
    *4
    		Piano Wire

  1. From the interior, insert a piano wire between the vehicle body and glass as shown in the illustration.

  1. Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

    NOTICE:
    1. When separating the glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.
    2. To prevent the instrument panel from being scratched when removing the glass, place a plastic sheet between the piano wire and instrument panel.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Place matchmarks over the glass and vehicle body on the locations indicated in the illustration.

    Text in Illustration
    *a
    		Matchmarks
    NOTICE:
    Matchmarks do not need to be placed if not reusing the glass.

  1. Cut through the adhesive by pulling the piano wire around the glass.

    NOTICE:
    Leave as much adhesive on the vehicle body as possible when removing the glass.

  1. Disconnect the stoppers.

  1. Using suction cups, remove the glass.



30. REMOVE NO. 2 WINDSHIELD GLASS STOPPER

  1. Using a scraper, remove the 2 stoppers.



31. REMOVE WINDSHIELD GLASS ADHESIVE DAM

  1. Using a scraper, remove the dam.



32. REMOVE FRONT INNER WINDOW MOULDING COVER LH

  1. Using a scraper, remove the cover.



33. CLEAN WINDSHIELD GLASS


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.

  1. Clean the outer circumference of the glass with non-residue solvent.

    NOTICE:
    1. Do not touch the glass surface after cleaning it.
    2. Be careful not to damage the glass.
    3. Even if using new glass, clean the glass with non-residue solvent.


34. REMOVE WINDSHIELD GLASS STOPPER

  1. Remove the 2 windshield glass stoppers.



35. CLEAN VEHICLE BODY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Window Glass.Power Window Control System (For Models With Jam Protection Function On 4 Windows).Windshield Glass Removal

  1. Clean and shape the contact surface of the vehicle body.

    Text in Illustration
    *1
    		Adhesive

    1. On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

      NOTICE:
      Be careful not to damage the vehicle body.
      HINT:
      Leave as much adhesive on the vehicle body as possible.

  1. Clean the contact surface of the vehicle body with cleaner.

    HINT:
    Even if all the adhesive has been removed, clean the vehicle body.