Front Seat Assembly (For Power Seat) Reassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Seat. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT SEAT WIRE LH

  2. INSTALL FRONT SEAT AIRBAG ASSEMBLY LH

  3. INSTALL SEAT POSITION SENSOR (for Driver Side)

  4. INSTALL SEAT FRAME SET BRACKET SUB-ASSEMBLY (w/ Climate Control Seat System)

  5. INSTALL NO. 1 AIR FILTER (w/ Climate Control Seat System)

  6. INSTALL SEAT CLIMATE CONTROL BLOWER LH (w/ Climate Control Seat System)

  7. INSTALL SEAT CLIMATE CONTROL CONTROLLER LH (w/ Climate Control Seat System, for Seat Cushion)

  8. INSTALL SEAT CLIMATE CONTROL ECU (w/ Climate Control Seat System)

  9. INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (w/ Seat Heater System)

  10. INSTALL FRONT LOWER SEAT CUSHION SHIELD LH

  11. INSTALL FRONT LOWER SEAT CUSHION SHIELD RH

  12. INSTALL UPPER ACTIVE HEADREST UNIT

  13. INSTALL LOWER ACTIVE HEADREST UNIT

  14. INSTALL BUSH (for Driver Side)

  15. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY LH (for Driver Side)

  16. INSTALL OUTSIDE RECLINING ADJUSTER COVER LH

  17. INSTALL OUTSIDE RECLINING ADJUSTER COVER RH

  18. INSTALL INSIDE RECLINING ADJUSTER COVER LH

  19. INSTALL INSIDE RECLINING ADJUSTER COVER RH

  20. INSTALL FRONT SEATBACK PROTECTOR

  21. INSTALL FRONT SEATBACK HEATER ASSEMBLY LH (w/ Seat Heater System)

  22. INSTALL FRONT SEPARATE TYPE SEATBACK COVER

  23. INSTALL FRONT SEPARATE TYPE SEATBACK COVER (w/ Climate Control Seat System)

  24. INSTALL SEATBACK COVER WITH PAD

  25. INSTALL FRONT SEAT HEADREST SUPPORT

  26. INSTALL SEAT CLIMATE CONTROL CONTROLLER LH (w/ Climate Control Seat System, for Seatback)

  27. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH

  28. INSTALL FRONT SEAT CUSHION HEATER ASSEMBLY LH (w/ Seat Heater System)

  29. INSTALL FRONT SEPARATE TYPE SEAT CUSHION COVER

  30. INSTALL SEAT CUSHION COVER WITH PAD

  31. INSTALL FRONT POWER SEAT SWITCH LH

  32. INSTALL FRONT INNER SEAT CUSHION SHIELD LH

  33. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH

  34. INSTALL LUMBAR SWITCH (for Driver Side)

  35. INSTALL FRONT INNER NO. 1 SEAT CUSHION SHIELD LH

  36. INSTALL FRONT SEAT CUSHION SHIELD LH

  37. INSTALL RECLINING POWER SEAT SWITCH KNOB

  38. INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB

Front Seat Assembly (For Power Seat) -- Reassembly


CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.
  3. Use the same procedure for the RH and LH sides.
  4. The procedure listed below is for the LH side.
  5. A bolt without a torque specification is shown in the standard bolt chart (Click here).


1. INSTALL FRONT SEAT WIRE LH
  1. Attach the claw to install the front seat wire LH.

  1. Attach the wire harness clamps and connect the connectors.



2. INSTALL FRONT SEAT AIRBAG ASSEMBLY LH
CAUTION:
Make sure that the seat frame assembly is not deformed. If it is, replace it with a new one.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the front seat airbag assembly with 2 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Attach the 2 clamps to connect the wire harness.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 clamps to connect the wire harness.



3. INSTALL SEAT POSITION SENSOR (for Driver Side)
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the battery negative (-) terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Using a 1.0 mm (0.0393 in.) feeler gauge, install the seat position sensor.

    NOTICE:
    1. If the seat position sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace the seat position sensor with a new one.
    2. When installing the seat position sensor, be careful that the SRS wiring does not interfere with other parts and that it is not pinched between other parts.
    HINT:
    Be sure that the clearance between the seat position sensor and the seat rail is within 0.6 to 1.4 mm (0.0236 to 0.0551 in.).
  1. Using a T30 "TORX" socket wrench, install the seat position sensor with the screw.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Make sure that the clearance between the seat position sensor and the seat rail is within 0.6 to 1.4 mm (0.0236 to 0.0551 in.).

  1. Check that there is no looseness in the installation parts of the seat position sensor.

  1. Connect the connector.

  1. Install the seat slide position sensor protector to the seat position sensor.



4. INSTALL SEAT FRAME SET BRACKET SUB-ASSEMBLY (w/ Climate Control Seat System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 hooks to install the seat frame set bracket sub-assembly.



5. INSTALL NO. 1 AIR FILTER (w/ Climate Control Seat System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Rotate the No. 1 air filter clockwise to attach the claws and install it.



6. INSTALL SEAT CLIMATE CONTROL BLOWER LH (w/ Climate Control Seat System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the seat climate control blower LH with the nut.

  1. Attach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the 2 bolts and connect the connector.



7. INSTALL SEAT CLIMATE CONTROL CONTROLLER LH (w/ Climate Control Seat System, for Seat Cushion)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the seat climate control controller LH with the 2 screws.

  1. Attach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 claws to connect the seat climate control blower LH.



8. INSTALL SEAT CLIMATE CONTROL ECU (w/ Climate Control Seat System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the seat climate control ECU.

  1. Connect the connector.



9. INSTALL SEAT HEATER CONTROL SUB-ASSEMBLY (w/ Seat Heater System)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the seat heater control sub-assembly.

  1. Attach the wire harness clamp and connect the connector.



10. INSTALL FRONT LOWER SEAT CUSHION SHIELD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the hook to install the front lower seat cushion shield LH.

  1. Install the screw.



11. INSTALL FRONT LOWER SEAT CUSHION SHIELD RH
  1. Attach the hook to install the front lower seat cushion shield RH.

  1. Install the screw.



12. INSTALL UPPER ACTIVE HEADREST UNIT


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the upper active headrest unit with the 4 nuts.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


13. INSTALL LOWER ACTIVE HEADREST UNIT


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lower active headrest unit with the 2 nuts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the clamp.

  1. Connect the active headrest cable to the upper active headrest unit with the nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


14. INSTALL BUSH (for Driver Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to install the bush.



15. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY LH (for Driver Side)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lumbar support adjuster LH with the 2 screws.

  1. Connect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Attach the 4 hooks to install the seatback spring.

    Text in Illustration
    *1
    Cable Clamp
    *2
    Hook
  1. Install the 4 springs.

  1. Connect the active headrest cable to the seatback spring with the cable clamp.



16. INSTALL OUTSIDE RECLINING ADJUSTER COVER LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the outside reclining adjuster cover LH.

  1. Install the screw.



17. INSTALL OUTSIDE RECLINING ADJUSTER COVER RH
  1. Attach the claw to install the outside reclining adjuster cover RH.

  1. Install the screw.



18. INSTALL INSIDE RECLINING ADJUSTER COVER LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the inside reclining adjuster cover LH.

  1. Install the 2 screws.

  1. Attach the wire harness clamp.



19. INSTALL INSIDE RECLINING ADJUSTER COVER RH
  1. Attach the claw to install the inside reclining adjuster cover RH.

  1. Install the 2 screws.

  1. Attach the wire harness clamp.



20. INSTALL FRONT SEATBACK PROTECTOR


Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Apply double-sided tape as shown in the illustration.

    Text in Illustration
    *1
    Double-sided tape
  1. Install the front seatback protector.



21. INSTALL FRONT SEATBACK HEATER ASSEMBLY LH (w/ Seat Heater System)
  1. Set the front seatback heater assembly LH onto the front separate type seatback cover so that the name stamp is facing the front separate type seatback pad.



  1. w/o Climate Control Seat System:
    Install the front seatback heater assembly LH to the front separate type seatback cover with new tack pins.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly


    Text in Illustration
    *1
    Tack Pin
    *2
    Front Separate Type Seatback Cover
    *3
    Front Seatback Heater Assembly LH
    *4
    Name Stamp


  1. w/ Climate Control Seat System:
    Install the front seatback heater assembly LH to the front separate type seatback cover with new tack pins.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly


    Text in Illustration
    *1
    Tack Pin
    *2
    Front Separate Type Seatback Cover
    *3
    Front Seatback Heater Assembly LH
    *4
    Name Stamp


22. INSTALL FRONT SEPARATE TYPE SEATBACK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Attach the fastening tape to install the front separate type seatback cover.

    Text in Illustration
    *1
    Hog Ring Pliers
    *2
    Fastening Tape
  1. Using hog ring pliers, install new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Pass the seatback cover bracket through the hole of the front separate type seatback pad.

    Text in Illustration
    *1
    Seatback Cover Bracket


23. INSTALL FRONT SEPARATE TYPE SEATBACK COVER (w/ Climate Control Seat System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install the front separate type seatback cover to the front separate type seatback pad with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers
    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Pass the seatback cover bracket through the hole of the front separate type seatback pad.

    Text in Illustration
    *1
    Seatback Cover Bracket


24. INSTALL SEATBACK COVER WITH PAD


Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Attach the hooks to install the seatback cover with pad.

    Text in Illustration
    *1
    Hog Ring
    *2
    Hog Ring Pliers


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Attach the seatback cover bracket with the nut.

    Text in Illustration
    *1
    Seatback Cover Bracket
    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    CAUTION:
    After the seatback cover with pad is installed, make sure the seatback cover bracket is not twisted.
  1. Using hog ring pliers, install new hog rings.

    NOTICE:
    Be careful not to damage the cover.


25. INSTALL FRONT SEAT HEADREST SUPPORT


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 claws to install the 2 front seat headrest supports.



26. INSTALL SEAT CLIMATE CONTROL CONTROLLER LH (w/ Climate Control Seat System, for Seatback)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 hooks to install the seat climate control controller LH.

  1. Attach the 2 claws to connect the seat climate control blower LH.



27. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Move the front seatback board sub-assembly in the direction of the arrow to attach the 2 hooks and install it.

  1. Install the 2 screws.



28. INSTALL FRONT SEAT CUSHION HEATER ASSEMBLY LH (w/ Seat Heater System)
  1. Set the front seat cushion heater assembly LH onto the front separate type seat cushion cover so that the name stamp is facing the front separate type seat cushion pad.



  1. w/o Climate Control Seat System:
    Install the front seat cushion heater assembly LH to the front separate type seat cushion cover with new tack pins.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly


    Text in Illustration
    *1
    Tack Pin
    *2
    Front Separate Type Seat Cushion Cover
    *3
    Front Seat Cushion Heater Assembly LH
    *4
    Name Stamp


  1. w/ Climate Control Seat System:
    Install the front seat cushion heater assembly LH to the front separate type seat cushion cover with new tack pins.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly


    Text in Illustration
    *1
    Tack Pin
    *2
    Front Separate Type Seat Cushion Cover
    *3
    Front Seat Cushion Heater Assembly LH
    *4
    Name Stamp


29. INSTALL FRONT SEPARATE TYPE SEAT CUSHION COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install the front separate type seat cushion cover to the front separate type seat cushion pad with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers
    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


30. INSTALL SEAT CUSHION COVER WITH PAD
  1. Set the seat cushion cover with pad in place.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the hooks to install the seat cushion cover with pad.

  1. Bend the 2 seat frame claws downward.



  1. for Front Passenger Side:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Attach the 2 clamps to connect the connector holder.

    2. Connect the connector.



  1. w/o Climate Control Seat System:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Connect the connector and attach the wire harness clamp.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Connect the connector and attach the 2 wire harness clamps.



  1. w/ Climate Control Seat System:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Attach the wire harness clamp.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Connect the 2 connectors and attach the 4 wire harness clamps.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the 2 clips.



31. INSTALL FRONT POWER SEAT SWITCH LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the front power seat switch LH with the 3 screws.

  1. w/ Seat Position Memory System:
    Connect the 2 connectors.

  1. w/o Seat Position Memory System:
    Connect the connector.



32. INSTALL FRONT INNER SEAT CUSHION SHIELD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws and clip to install the front inner seat cushion shield LH.

  1. Install the screw.



33. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH
  1. Install the front seat belt anchor plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Power Seat)  Reassembly
  1. Install the front seat inner belt assembly with the nut.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}
    NOTICE:
    Do not allow the anchor part of the front seat inner belt assembly to overlap the protruding parts of the front seat adjuster.
  1. Connect the connectors and attach the clamps.



34. INSTALL LUMBAR SWITCH (for Driver Side)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lumbar switch to the front seat cushion shield LH with the 2 screws.



35. INSTALL FRONT INNER NO. 1 SEAT CUSHION SHIELD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the front inner No. 1 cushion shield LH to the front seat cushion shield LH.

  1. Install the screw.



36. INSTALL FRONT SEAT CUSHION SHIELD LH
  1. for Driver Side:
    Connect the connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the front seat cushion shield LH together with the front inner No. 1 cushion shield LH.

  1. Install the 3 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the 2 rubber bands.

  1. Install the 2 screws.



37. INSTALL RECLINING POWER SEAT SWITCH KNOB


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the reclining power seat switch knob.



38. INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the slide and vertical power seat switch knob.