Front Seat Assembly (For Manual Seat) Reassembly

Vehicle Interior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Seat. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT OUTER SEAT TRACK ASSEMBLY LH

  2. INSTALL FRONT INNER SEAT TRACK ASSEMBLY LH

  3. INSTALL FRONT SEAT WIRE LH (w/ Wire Harness)

  4. INSTALL FRONT SEAT AIRBAG ASSEMBLY LH (w/ Front Seat Side Airbag)

  5. INSTALL SEAT POSITION SENSOR (w/ Front Seat Side Airbag)

  6. INSTALL FRONT LOWER SEAT CUSHION SHIELD LH

  7. INSTALL FRONT LOWER SEAT CUSHION SHIELD RH

  8. INSTALL UPPER ACTIVE HEADREST UNIT (w/ Active Headrest)

  9. INSTALL LOWER ACTIVE HEADREST UNIT (w/ Active Headrest)

  10. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY LH (w/Lumbar Support)

  11. INSTALL OUTSIDE RECLINING ADJUSTER COVER LH

  12. INSTALL OUTSIDE RECLINING ADJUSTER COVER RH

  13. INSTALL INSIDE RECLINING ADJUSTER COVER LH

  14. INSTALL INSIDE RECLINING ADJUSTER COVER RH

  15. INSTALL FRONT SEPARATE TYPE SEATBACK COVER

  16. INSTALL SEATBACK COVER WITH PAD

  17. INSTALL FRONT SEAT HEADREST SUPPORT (w/ Active Headrest)

  18. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)

  19. INSTALL FRONT SEPARATE TYPE SEAT CUSHION COVER

  20. INSTALL SEAT CUSHION COVER WITH PAD

  21. INSTALL FRONT INNER SEAT CUSHION SHIELD LH

  22. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Manual Seat)

  23. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Bench Seat Type)

  24. INSTALL LUMBAR SWITCH (w/ Lumbar Support)

  25. INSTALL FRONT SEAT CUSHION SHIELD LH

  26. INSTALL RECLINING ADJUSTER RELEASE HANDLE LH

  27. INSTALL VERTICAL SEAT ADJUSTER KNOB (for 8 Way Seat Type)

  28. INSTALL VERTICAL ADJUSTING HANDLE LH (for 8 Way Seat Type)

  29. INSTALL VERTICAL ADJUSTER COVER LH (for 8 Way Seat Type)

Front Seat Assembly (For Manual Seat) -- Reassembly


CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.
  3. Use the same procedure for the RH and LH sides.
  4. The procedure listed below is for the LH side.


1. INSTALL FRONT OUTER SEAT TRACK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the spring to install the front outer seat track assembly LH to the seat track adjusting handle as shown in the illustration.



2. INSTALL FRONT INNER SEAT TRACK ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the spring to install the front inner seat track assembly LH to the seat track adjusting handle as shown in the illustration.



  1. for 4 Way Seat Type:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T40 "TORX" socket wrench, install the reinforcement with the 4 "TORX" bolts.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Temporarily install the seat frame with adjuster with 4 "TORX" bolts.



    4. Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
    5. Temporarily install the inner seat track bracket with 2 "TORX" bolts.

    6. Using a T40 "TORX" socket wrench , tighten the 6 "TORX" bolts.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}
      Bolt A:
      13 N*m{133 kgf*cm, 10 ft.*lbf}


  1. for 8 Way Seat Type:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Using a T40 "TORX" socket wrench , install the reinforcement with the 2 "TORX" bolts.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. Temporarily install the seat frame with adjuster with the 4 "TORX" bolts.

    4. Using a T40 "TORX" socket wrench, tighten the 4 "TORX" bolts.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}


    5. Land Cruiser. Urj200, 202 Grj200 Vdj200
    6. Install the spring and then using a T40 "TORX" socket wrench, install the "TORX" bolt.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}
    7. Using a T40 "TORX" socket wrench, install the inner seat track bracket with the 2 "TORX" bolts.

      Torque:
      25 N*m{255 kgf*cm, 18 ft.*lbf}
    8. Attach the spring.



3. INSTALL FRONT SEAT WIRE LH (w/ Wire Harness)
  1. Attach the claw to install the front seat wire LH.

  1. Attach the wire harness clamps.



4. INSTALL FRONT SEAT AIRBAG ASSEMBLY LH (w/ Front Seat Side Airbag)
CAUTION:
Make sure that the seat frame assembly is not deformed. If it is, replace it with a new one.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the front seat airbag assembly with 2 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Attach the 2 clamps to connect the wire harness.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 5 clamps to connect the wire harness.



5. INSTALL SEAT POSITION SENSOR (w/ Front Seat Side Airbag)
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the battery negative (-) terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Using a 1.0 mm (0.0393 in.) feeler gauge, install the seat position sensor.

    NOTICE:
    1. If the seat position sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace the seat position sensor with a new one.
    2. When installing the seat position sensor, be careful that the SRS wiring does not interfere with other parts and that it is not pinched between other parts.
    HINT:
    Be sure that the clearance between the seat position sensor and the seat rail is within 0.6 to 1.4 mm (0.0236 to 0.0551 in.).
  1. Using a T30 "TORX" socket wrench, install the seat position sensor with the screw.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Make sure that the clearance between the seat position sensor and the seat rail is within 0.6 to 1.4 mm (0.0236 to 0.0551 in.).

  1. Check that there is no looseness in the installation parts of the seat position sensor.

  1. Connect the connector.

  1. Install the seat slide position sensor protector to the seat position sensor.



6. INSTALL FRONT LOWER SEAT CUSHION SHIELD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the front lower seat cushion shield LH.



7. INSTALL FRONT LOWER SEAT CUSHION SHIELD RH
  1. Attach the claw to install the front lower seat cushion shield RH.



8. INSTALL UPPER ACTIVE HEADREST UNIT (w/ Active Headrest)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the cable clamp to install the upper active headrest unit to the lower active headrest unit.

  1. Install the nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


9. INSTALL LOWER ACTIVE HEADREST UNIT (w/ Active Headrest)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lower active headrest unit together with the upper active headrest unit with the 6 nuts.

    Torque:
    Upper active headrest unit:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
    Lower active headrest unit:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


10. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY LH (w/Lumbar Support)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 3 claws to install the bush to the seat frame.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lumbar support adjuster assembly LH with the 2 screws.

  1. Connect the lumbar support adjuster connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Attach the 4 hooks to install the seatback spring.

  1. w/ Active Headrest:
    Connect the active headrest cable with the cable clamp.

  1. Install the 4 springs.



11. INSTALL OUTSIDE RECLINING ADJUSTER COVER LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the outside reclining adjuster cover LH with the screw.



12. INSTALL OUTSIDE RECLINING ADJUSTER COVER RH
  1. Install the outside reclining adjuster cover RH with the screw.



13. INSTALL INSIDE RECLINING ADJUSTER COVER LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the inside reclining adjuster cover LH.

  1. Install the screw.

  1. w/ Front Seat Side Airbag:
    Attach the wire harness clamp.



14. INSTALL INSIDE RECLINING ADJUSTER COVER RH
  1. Attach the claw to install the inside reclining adjuster cover RH.

  1. Install the screw.

  1. w/ Lumbar Support:
    Attach the wire harness clamp.



15. INSTALL FRONT SEPARATE TYPE SEATBACK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Attach the fastening tape to install the front separate type seatback cover to the front separate type seatback pad.

  1. Using hog ring pliers, install new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Front Seat Side Airbag:
    Connect the seatback cover bracket to the front separate type seatback pad.



16. INSTALL SEATBACK COVER WITH PAD
  1. Set the seatback cover with pad in place.



  1. w/ Seatback Board:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. w/ Front Seat Side Airbag:
      Install the seatback cover bracket to the seat frame with the nut.

      Torque:
      5.0 N*m{51 kgf*cm, 44 in.*lbf}
      CAUTION:
      After the seatback cover with pad is installed, make sure the seatback cover bracket is not twisted.


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
    3. Attach the 9 hooks.

    4. Using hog ring pliers, install new hog rings.

      NOTICE:
      1. Be careful not to damage the cover.
      2. When installing the hog rings, avoid wrinkling the cover.


  1. w/o Seatback Board:



      Land Cruiser. Urj200, 202 Grj200 Vdj200
    1. Attach the 4 claws to install the 2 headrest supports.



    2. Land Cruiser. Urj200, 202 Grj200 Vdj200
    3. w/ Front Seat Side Airbag:
      Install the seatback cover bracket to the seat frame with the nut.

      Torque:
      5.0 N*m{51 kgf*cm, 44 in.*lbf}
      CAUTION:
      After the seatback cover with pad is installed, make sure the seatback cover bracket is not twisted.


    4. Land Cruiser. Urj200, 202 Grj200 Vdj200
    5. Close the 2 fasteners.



    6. Land Cruiser. Urj200, 202 Grj200 Vdj200
    7. Using hog ring pliers, install new hog rings.

      NOTICE:
      1. Be careful not to damage the cover.
      2. When installing the hog rings, avoid wrinkling the cover.


17. INSTALL FRONT SEAT HEADREST SUPPORT (w/ Active Headrest)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 4 claws to install the 2 front seat headrest supports.



18. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY LH (w/ Seatback Board)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Move the front seatback board sub-assembly in the direction of the arrow to attach the 2 hooks and install it.

  1. Install the 2 screws.



19. INSTALL FRONT SEPARATE TYPE SEAT CUSHION COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Using hog ring pliers, install the front separate type seat cushion cover to the front separate type seat cushion pad with new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


20. INSTALL SEAT CUSHION COVER WITH PAD


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the hooks to install the seat cushion cover with pad.

  1. Bend the 2 seat frame claws downward.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Occupant Detection Sensor:
    Attach the 2 clamps to install connector holder.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Lumbar Support:
    Attach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the 2 clips.



21. INSTALL FRONT INNER SEAT CUSHION SHIELD LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw and clip to install the front inner seat cushion shield LH.

  1. Install the screw.



22. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Manual Seat)
  1. Install the front seat belt anchor plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Install the front seat inner belt assembly with the nut.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}
    NOTICE:
    Do not allow the anchor part of the front seat inner belt assembly to overlap the protruding part of the front seat adjuster.
  1. Connect the connectors and attach the clamps.



23. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Bench Seat Type)
  1. Install the front seat belt anchor plate.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
  1. Install the front seat inner belt assembly LH with the nut.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}
    NOTICE:
    Do not allow the anchor part of the front seat inner belt assembly to overlap the protruding part of the front seat.
  1. Connect the connectors and attach the clamps.

    Text in Illustration
    *1
    Protruding Part


24. INSTALL LUMBAR SWITCH (w/ Lumbar Support)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the lumbar switch with the 2 screws.



25. INSTALL FRONT SEAT CUSHION SHIELD LH
  1. w/ Lumbar Support:
    Connect the lumbar switch connector.



  1. for 4 Way Seat Type:



      Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
    1. Attach the 3 claws in the order shown in the illustration to install the front seat cushion shield LH.

    2. Install the 2 screws.



  1. for 8 Way Seat Type:



      Land Cruiser. Urj200, 202 Grj200 Vdj200.Seat.Front Power Seat Control System (W/ Seat Position Memory System).Front Seat Assembly (For Manual Seat)  Reassembly
    1. Attach the 3 claws in the order shown in the illustration to install the front seat cushion shield LH.

    2. Install the 3 screws.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/ Seatback Board:
    Connect the 2 rubber bands to the 2 hooks.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. w/o Seatback Board:
    Connect the rubber band to the 2 hooks.



26. INSTALL RECLINING ADJUSTER RELEASE HANDLE LH


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the claw to install the reclining adjuster release handle LH.



27. INSTALL VERTICAL SEAT ADJUSTER KNOB (for 8 Way Seat Type)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the snap ring to the vertical seat adjuster knob.

  1. Install the vertical seat adjuster knob.



28. INSTALL VERTICAL ADJUSTING HANDLE LH (for 8 Way Seat Type)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the vertical adjusting handle with the 2 screws.



29. INSTALL VERTICAL ADJUSTER COVER LH (for 8 Way Seat Type)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the 2 claws to install the vertical adjuster cover LH.