Rear Shock Absorber Installation

Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200
Rear Suspension. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH (w/ Active Height Control)

  2. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH (w/o Active Height Control)

  3. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

  4. TEMPORARILY INSTALL REAR LATERAL CONTROL ROD ASSEMBLY

  5. STABILIZE SUSPENSION

  6. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH

  7. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

  8. CONNECT NO. 4 SUSPENSION CONTROL PRESSURE HOSE (w/ Active Height Control)

  9. TIGHTEN REAR LATERAL CONTROL ROD ASSEMBLY

  10. INSTALL FUEL TANK (w/ Active Height Control)

  11. INSTALL REAR NO. 1 FLOOR HEAT INSULATOR (w/ Active Height Control)

  12. INSTALL EXHAUST PIPE ASSEMBLY (w/ Active Height Control)

  13. BLEED AIR FROM SUSPENSION FLUID (w/ Active Height Control)

  14. CHECK FLUID LEVEL IN RESERVOIR (w/ Active Height Control)

  15. INSPECT FOR SUSPENSION FLUID LEAK (w/ Active Height Control)

  16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

  17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY

  18. CONNECT REAR AXLE BREATHER HOSE SUB-ASSEMBLY

  19. MEASURE VEHICLE HEIGHT (w/ KDSS)

  20. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)

  21. INSTALL STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)

Rear Shock Absorber -- Installation


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (Click here).


1. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH (w/ Active Height Control)
  1. Install the lower bracket to the shock absorber.

  1. Temporarily install the rear shock absorber and upper bracket with the nut.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Temporarily install the lower side of the shock absorber with the bolt.



2. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH (w/o Active Height Control)
  1. Install the lower bracket to the shock absorber.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Shock Absorber  Installation
  1. Using SST, hold the rear shock absorber in place.

    SST
    09922-10010
  1. Temporarily install the rear shock absorber and upper bracket with the nut.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Temporarily install the lower side of the shock absorber with the bolt.



3. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Temporarily install the lower side of the shock absorber with the bolt.



4. TEMPORARILY INSTALL REAR LATERAL CONTROL ROD ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Temporarily install the lateral control rod with the nut and bolt.



5. STABILIZE SUSPENSION
  1. Install the rear wheels.

    Torque:
    for aluminum wheel:
    131 N*m{1336 kgf*cm, 97 ft.*lbf}
    for steel wheel:
    209 N*m{2131 kgf*cm, 154 ft.*lbf}
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



6. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH
  1. w/o Active Height Control:

    1. Tighten the bolt and nut.

      Torque:
      for Nut:
      53 N*m{540 kgf*cm, 39 ft.*lbf}
      for Bolt:
      98 N*m{999 kgf*cm, 72 ft.*lbf}


  1. w/ Active Height Control:

    1. Tighten the bolt.

      Torque:
      98 N*m{999 kgf*cm, 72 ft.*lbf}
      NOTICE:
      Perform this procedure with all 4 wheels on the ground.


    2. Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Shock Absorber  Installation
    3. Using SST, Tighten the nut.

      SST
      09224-00011
      09961-01270
      Torque:
      Specified tightening torque:
      53 N*m{540 kgf*cm, 39 ft.*lbf}
      Text in Illustration
      *a
      Torque Wrench Fulcrum Length
      NOTICE:
      Perform this procedure with all 4 wheels on the ground.
      HINT:
      1. Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (Click here).
      2. When using SST (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 200 mm (7.874 in.)) + torque wrench (fulcrum length of 380 mm (14.961 in.)): 33 N*m (337 kgf*cm, 24 ft.*lbf)


7. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH
  1. Tighten the bolt.

    Torque:
    98 N*m{999 kgf*cm, 72 ft.*lbf}
    NOTICE:
    Perform this procedure with all 4 wheels on the ground.


8. CONNECT NO. 4 SUSPENSION CONTROL PRESSURE HOSE (w/ Active Height Control)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the pressure hose with the 2 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


9. TIGHTEN REAR LATERAL CONTROL ROD ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Tighten the nut.

    Torque:
    150 N*m{1530 kgf*cm, 111 ft.*lbf}
    NOTICE:
    Perform this procedure with all 4 wheels on the ground.


10. INSTALL FUEL TANK (w/ Active Height Control)
for 1GR-FE: Click here
for 1UR-FE: Click here
for 1VD-FTV: Click here
for 3UR-FE: Click here


11. INSTALL REAR NO. 1 FLOOR HEAT INSULATOR (w/ Active Height Control)
  1. Install the rear No. 1 floor heat insulator with the 3 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


12. INSTALL EXHAUST PIPE ASSEMBLY (w/ Active Height Control)
for 1GR-FE: Click here
for 1UR-FE: Click here
for 1VD-FTV: Click here
for 3UR-FE: Click here


13. BLEED AIR FROM SUSPENSION FLUID (w/ Active Height Control)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. With the engine stopped, fill the reservoir tank with fluid.

    NOTICE:
    When the engine starts, the pump operates and fluid is supplied to each cylinder from the reservoir tank. Therefore, add the necessary amount of fluid so that the reservoir tank does not become empty.
    HINT:
    At this point, the vehicle height is low because the pressure of the cylinders is low.
  1. With the vehicle on a level surface, start the engine and set the vehicle height to NORMAL with the suspension control switch.

  1. When the vehicle height becomes NORMAL and the pump stops, stop the engine.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect a hose to the bleeder plug of the front left side or right side control valve, then loosen the bleeder plug.

    CAUTION:
    Be careful when loosening the control valve bleeder plug because the front vehicle height drops rapidly.
  1. After the fluid containing air stops coming out, retighten the bleeder plug.

    Torque:
    8.3 N*m{85 kgf*cm, 73 in.*lbf}
    HINT:
    If the procedures are performed for the first time on the left side, perform the procedures on the right side for the second time.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect a hose to the bleeder plug of the rear left side or right side control valve, then loosen the bleeder plug.

    CAUTION:
    Be careful when loosening the control valve bleeder plug because the rear vehicle height drops rapidly.
  1. After the fluid containing air stops coming out, retighten the bleeder plug.

    Torque:
    8.3 N*m{85 kgf*cm, 73 in.*lbf}
    HINT:
    If the procedures are performed for the first time on the left side, perform the procedures on the right side for the second time.
  1. Repeat the previous 4 procedures until the fluid containing air stop coming out.



14. CHECK FLUID LEVEL IN RESERVOIR (w/ Active Height Control)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. With the vehicle empty, after setting the vehicle height to NORMAL from LO, check the indicator to make sure the vehicle height is NORMAL and check that the fluid level in the reservoir tank is within the specified range (MAX, MIN).

    HINT:
    After changing the vehicle height from LO to NORMAL, do not stop the engine for 25 seconds because the pressure control for the main accumulator is operating. After that, check the fluid level.


15. INSPECT FOR SUSPENSION FLUID LEAK (w/ Active Height Control)
  1. Check that the union nuts shown in the illustration are tightened to the specified torque.

    Torque:
    without union nut wrench:
    15 N*m{155 kgf*cm, 11 ft.*lbf}
    with union nut wrench:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
    HINT:
    1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.).
    2. The torque value for use with a union nut wrench is effective when the union nut wrench is parallel to the torque wrench.


  1. Check for fluid leakage from the parts and connections.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Rear Suspension.Rear Suspension System.Rear Shock Absorber  Installation

    HINT:
    For union nuts and union bolts not shown in the illustration, refer to the installation procedures for each title.


16. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. Connect the No. 3 parking brake cable with the bolt.

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}


17. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY
  1. Connect the No. 2 parking brake cable with the bolt.

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}


18. CONNECT REAR AXLE BREATHER HOSE SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the breather hose to the rear axle housing.



19. MEASURE VEHICLE HEIGHT (w/ KDSS)
NOTICE:
  1. Perform the inspection on a level surface.
  2. Ensure that the wheels are on the ground and facing straight ahead.
  3. Perform the inspection with the vehicle load completely on the suspension.
HINT:
  1. Perform this step with the fuel tank full.
  2. If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.
  1. Set the tire pressure to the specified value(s) (Click here).

  1. Bounce the vehicle to stabilize the suspension.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Measure the distance from the ground to the top of the bumper and calculate the difference in the vehicle height between left and right. Perform this procedure for both the front and rear wheels.

    Height difference of left and right sides:
    15 mm (0.591 in.) or less
    HINT:
    If not as specified, perform the vehicle tilt calibration.


20. CLOSE STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE (w/ KDSS)
NOTICE:
  1. Perform the inspection on a level surface.
  2. Ensure that the wheels are on the ground and facing straight ahead.
  3. Perform the inspection with the vehicle load completely on the suspension.
HINT:
  1. Perform this step with the fuel tank full.
  2. If there are any parts installed to the vehicle which place any unbalanced load on the left or right side of the vehicle, remove them.
  1. Using a 5 mm hexagon socket wrench, tighten the lower and upper chamber shutter valves of the stabilizer control with accumulator housing.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}


21. INSTALL STABILIZER CONTROL VALVE PROTECTOR (w/ KDSS)


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the valve protector with the 3 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}
  1. Attach the clamp, and connect the connector to the valve protector.