Front Bumper (W/ Winch) Reassembly

Vehicle Exterior. Land Cruiser. Urj200, 202 Grj200 Vdj200
Exterior Panels Trim. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL WINCH CONTROL WIRE

  2. INSTALL FRONT BUMPER NO. 2 PROTECTOR

  3. INSTALL FRONT BUMPER PAD

  4. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)

  5. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)

  6. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

  7. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)

  8. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY LH

  9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY RH

  10. INSTALL FRONT LICENSE PLATE BRACKET

  11. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)

  12. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  13. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)

  14. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

  15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

Front Bumper (W/ Winch) -- Reassembly



1. INSTALL WINCH CONTROL WIRE

  1. Install the winch control wire with the 2 nuts.



2. INSTALL FRONT BUMPER NO. 2 PROTECTOR
HINT:
When installing the front bumper No. 2 protector, heat the rear bumper cover using a heat light.
Standard:
Item
Temperature
Front Bumper Cover
20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the front bumper cover excessively.

  1. When using a new front bumper cover:

    1. Clean the surface of a new front bumper cover.

    2. Using a heat light, heat the front bumper cover surface.

  1. When reusing the front bumper cover:

    1. Using a heat light, heat the front bumper cover surface.

    2. Remove the double-sided tape from the front bumper cover.

    3. Wipe off any tape adhesive residue with cleaner.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (W/ Winch) Reassembly

  1. Install 2 new front bumper No. 2 protectors.

    1. Remove the peeling paper from the face of 2 new front bumper No. 2 protectors.

      HINT:
      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. Align the front bumper No. 2 protector with the mark-off line of the rear bumper cover and install it as shown in the illustration.

      HINT:
      Press the front bumper No. 2 protector firmly to install it.
      Text in Illustration
      *a
      		Mark-off Line


3. INSTALL FRONT BUMPER PAD
HINT:
When installing the front bumper pad, heat the rear bumper cover using a heat light.
Standard:
Item
Temperature
Front Bumper Cover
20 to 30°C (68 to 86°F)
NOTICE:
Do not heat the front bumper cover excessively.

  1. When using a new front bumper cover:

    1. Clean the surface of a new front bumper cover.

    2. Using a heat light, heat the front bumper cover surface.

  1. When reusing the front bumper cover:

    1. Using a heat light, heat the front bumper cover surface.

    2. Remove the double-sided tape from the front bumper cover.

    3. Wipe off any tape adhesive residue with cleaner.



  1. Install 4 new front bumper pad.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Exterior Panels Trim.Front Bumper (For Standard).Front Bumper (W/ Winch) Reassembly


    1. Remove the peeling paper from the face of 4 new front bumper pad.

      HINT:
      After removing the peeling paper, keep the exposed adhesive free from foreign matter.

    2. Install the front bumper pad as shown in the illustration.

      HINT:
      Press the front bumper pad firmly to install it.


4. INSTALL FOG LIGHT MOUNTING BRACKET LH (w/ Fog Light)

  1. Attach the 3 claws to install the fog light mounting bracket LH.



5. INSTALL FOG LIGHT MOUNTING BRACKET RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


6. INSTALL FRONT BUMPER HOLE COVER LH (w/ Fog Light)

  1. Attach the 4 claws to the front bumper hole cover LH.

  1. Install the screw.

  1. Attach the 2 guides to the fog light bracket LH.

  1. Install the 3 screws.



7. INSTALL FRONT BUMPER HOLE COVER RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


8. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY LH

  1. Attach the 10 claws to install the lower radiator grille sub-assembly LH.

  1. Install the 3 clips.



9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


10. INSTALL FRONT LICENSE PLATE BRACKET

  1. Install the front license plate bracket with the 2 nuts.



11. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Fog Light)

  1. Attach the 10 clamps to install the No. 4 engine room wire.



12. INSTALL FOG LIGHT ASSEMBLY LH (w/ Fog Light)

  1. Attach the 2 guides to install the fog light assembly LH.

  1. Install the 2 screws.

  1. Connect the connector.



13. INSTALL FOG LIGHT ASSEMBLY RH (w/ Fog Light)
HINT:
Use the same procedure described for the LH side.


14. INSTALL FRONT BUMPER INNER BRACKET (w/ Fog Light)

  1. Attach the 3 claws and install the front bumper inner bracket.



15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

  1. Attach the 10 claws to install the radiator grille assembly.