Winch Unit -- Disassembly |
| 1. REMOVE WINCH MOTOR ASSEMBLY |
Remove the 4 bolts and member.
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Remove the 8 bolts and winch base.
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Remove the 3 bolts and winch motor.
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| 2. REMOVE NO. 2 WINCH EARTH WIRE |
Remove the bolt and winch earth wire.
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| 3. REMOVE WINCH ROLLER BRACKET ASSEMBLY |
Remove the 2 nuts, 4 bolts and winch roller bracket.
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| 4. REMOVE MAGNET SWITCH WINCH COVER |
Remove the 4 screws and cover.
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| 5. REMOVE WINCH MOTOR MAGNET SWITCH ASSEMBLY |
Disconnect the connector.
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Remove the 2 nuts, 2 spring washers, 2 washers and wire harness.
Remove the 4 bolts and magnet switch from the motor.
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| 6. REMOVE WINCH MOTOR COMMUTATOR END FRAME |
Remove the 2 bolts and commutator end frame.
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| 7. REMOVE WINCH MOTOR O-RING |
Remove the O-ring.
| 8. REMOVE WINCH MOTOR BRUSH |
Using a screwdriver, pry the bush spring forward and pull the brush out of the holder.
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Remove the bolt and brush from the brush holder.
- HINT:
- Use the same procedures to remove the 3 remaining brushes.
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| 9. REMOVE WINCH MOTOR BRUSH HOLDER ASSEMBLY |
Remove the brush holder in the direction of the arrow shown in the illustration.
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| 10. REMOVE WINCH MOTOR YOKE SUB-ASSEMBLY |
Remove the yoke in the direction of the arrow shown in the illustration.
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| 11. REMOVE WINCH MOTOR ARMATURE SUB-ASSEMBLY |
Remove the armature in the direction of the arrow shown in the illustration.
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| 12. REMOVE NO. 1 WINCH MOTOR ARMATURE BEARING |
Using SST, remove the bearing.
- SST
- 09286-46011
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| 13. REMOVE NO. 2 WINCH MOTOR ARMATURE BEARING |
Using SST, remove the bearing.
- SST
- 09628-62011
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| 14. REMOVE WINCH MOTOR BRUSH SPRING |
Insert a screwdriver, labeled A, as shown in the illustration and pry the spring forward, then move the spring in the direction of the arrow shown in the illustration with a screwdriver, labeled B, to remove it from the holder.
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