Rear Crankshaft Oil Seal Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL REAR CRANKSHAFT OIL SEAL

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

  6. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

  7. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Rear Crankshaft Oil Seal -- Installation



1. INSTALL REAR CRANKSHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST and a hammer, tap in a new oil seal as shown in the illustration.

    SST
    09223-56010
    Standard depth A:
    2.7 to 3.7 mm (0.106 to 0.147 in.)
    Text in Illustration
    *1
    Rear Engine Oil Seal Retainer
    *2
    Oil Seal
    NOTICE:
    1. Keep the lip free from foreign matter.
    2. Do not tap on the seal at an angle.
    3. Make sure that the lip of the oil seal is properly installed.


2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)
  1. Using a wrench, hold the crankshaft.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the rear crankshaft balancer weight.

    Text in Illustration
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Engine Side
    HINT:
    1. Align the pin hole of the rear crankshaft balancer weight with the pin of the crankshaft.
    2. As the rear crankshaft balancer weight is not reversible, be sure to install it so that it is facing in the direction shown in the illustration.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install the drive plate and ring gear and rear drive plate spacer with 8 new bolts.

    Text in Illustration
    *1
    Drive Plate and Ring Gear
    *2
    Rear Drive Plate Spacer
    Land Cruiser. Urj200, 202 Grj200 Vdj200
    Automatic Transmission Side
    HINT:
    As the drive plate and ring gear and rear drive plate spacer are not reversible, be sure to install them so that they are facing in the direction shown in the illustration.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install and uniformly tighten the 8 bolts in the sequence shown in the illustration.

    Torque:
    182 N*m{1856 kgf*cm, 134 ft.*lbf}


3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Temporarily install the flywheel with 8 new bolts.

    NOTICE:
    1. Align the crankshaft knock pin and flywheel knock pin hole.
    2. Do not strike or damage the flywheel installation bolts. Be sure to handle them carefully.
    3. Make sure there is no oil on the bolts.
  1. Using a wrench, hold the crankshaft.

  1. Uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

    Torque:
    182 N*m{1856 kgf*cm, 134 ft.*lbf}


4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Insert SST into the clutch disc, then insert the clutch disc into the flywheel.

    SST
    09301-00120
    NOTICE:
    Take care not to insert the clutch disc in the wrong direction.


5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Align the matchmark on the clutch cover with the one on the flywheel.

  1. In the order shown in the illustration, temporarily install the 8 bolts starting from the bolt located near the knock pin on the top.

  1. Check that the disc is in the center by lightly moving SST up and down, and left and right.

    SST
    09301-00120
  1. Evenly tighten the bolts by following the order shown in the illustration.

    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}


6. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
(Click here)


7. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY
(Click here)


8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).
  1. Connect the cables to the negative (-) main battery and sub-battery terminals.