1Ur-Fe Intake Exhaust. Intake Manifold Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200

1Ur-Fe Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

Intake Manifold -- Removal

1. DISCHARGE FUEL SYSTEM PRESSURE

2. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

4. REMOVE V-BANK COVER SUB-ASSEMBLY

Land Cruiser. Urj200, 202 Grj200 Vdj200.1Ur-Fe Intake Exhaust.Intake System.Intake Manifold Removal

Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.
Text in Illustration
*1
Grommet
*2
Pin
*3
Hook
*4
Bracket

Text in Illustration
*1	Grommet
*2	Pin
*3	Hook
*4	Bracket

5. REMOVE AIR CLEANER CAP AND HOSE

Disconnect the No. 2 PCV hose and No. 1 air hose.

Disconnect the mass air flow meter connector and detach the clamp.

Detach the 4 clamps.

Loosen the hose clamp and remove the air cleaner cap and hose.

6. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

Remove the 3 bolts and screw.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

7. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

Remove the 3 bolts and 2 screws.

Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.

8. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

Remove the 10 bolts and No. 1 engine under cover sub-assembly.

9. DRAIN ENGINE COOLANT

CAUTION:

Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

Loosen the radiator drain cock plug.

Remove the radiator cap and drain the coolant.
HINT:
Collect the coolant in a container and dispose of it according to the regulations in your area.

Loosen the 2 cylinder block drain cock plugs and drain the coolant from the engine.

Tighten the 2 cylinder block drain cock plugs.
Torque:
13 N*m{130 kgf*cm, 9 ft.*lbf}

Tighten the radiator drain cock plug by hand.

Text in Illustration
*1
Reservoir Cap
*2
Radiator Cap
*3
Radiator Drain Cock Plug
*4
Cylinder Block Drain Cock Plug

Text in Illustration
*1	Reservoir Cap	*2	Radiator Cap
*3	Radiator Drain Cock Plug	*4	Cylinder Block Drain Cock Plug

10. REMOVE NO. 5 WATER BY-PASS PIPE

Disconnect the 2 water by-pass hoses and remove the 2 bolts and No. 5 water by-pass pipe.

11. REMOVE EGR VALVE BRACKET

Detach the 2 wire harness clamps and PCV hose clamp.

Remove the 3 bolts and EGR valve bracket.

12. REMOVE PCV HOSE ASSEMBLY

Disconnect the PCV hose from the PCV pipe of the cylinder head cover LH and RH.

Remove the bolt and PCV hose.

13. REMOVE AIR TUBE SUB-ASSEMBLY (w/ Secondary Air Injection System)

Disconnect the No. 2 air injection system hose from the air switching valve.

Disconnect the manifold absolute pressure sensor connector and detach the clamp.

Remove the 2 bolts and bracket.

Remove the bolt and air tube.

14. REMOVE INTAKE MANIFOLD

w/o Secondary Air Injection System:
1. Disconnect the manifold absolute pressure sensor connector and detach the clamp.
2. Remove the 2 bolts and bracket.