Rear Differential Carrier Assembly (W/ Differential Lock) Installation

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Axle And Differential. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY

  2. CONNECT PROPELLER SHAFT ASSEMBLY

  3. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR PROTECTOR

  4. INSTALL DIFFERENTIAL PROTECTOR ASSEMBLY

  5. INSTALL REAR AXLE SHAFT

  6. ADD DIFFERENTIAL OIL

Rear Differential Carrier Assembly (W/ Differential Lock) -- Installation



1. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install a new gasket.

  1. Install the differential carrier with the 10 washers and 10 nuts.

    Torque:
    72 N*m{734 kgf*cm, 53 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Connect the differential lock shift actuator and No. 4 transfer indicator switch clamps.

  1. Connect the breather hose.



2. CONNECT PROPELLER SHAFT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (W/ Differential Lock)  Installation
  1. Align the matchmarks on the yoke and differential flange.

    Text in Illustration
    *1
    Bolt
    *2
    Washer
    *3
    Matchmark
  1. Connect the propeller shaft with the 4 bolts, 4 washers and 4 nuts.

    Torque:
    88 N*m{900 kgf*cm, 65 ft.*lbf}


3. INSTALL REAR DIFFERENTIAL LOCK ACTUATOR PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install the protector with the 2 nuts.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


4. INSTALL DIFFERENTIAL PROTECTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the protector with the bolt and nut.

    Torque:
    15 N*m{150 kgf*cm, 11 ft.*lbf}
  1. Connect the 2 connector clamps and wire harness clamp.

    NOTICE:
    Make sure the wire harness of the No. 4 transfer indicator switch fits inside the protector.


5. INSTALL REAR AXLE SHAFT
  1. Install the rear axle shaft (Click here).



6. ADD DIFFERENTIAL OIL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Rear Differential Carrier Assembly (W/ Differential Lock)  Installation
  1. Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

    NOTICE:
    1. Too much or too little oil will lead to differential problems.
    2. After changing the oil, drive the vehicle and then check the oil level again.
    Front differential oil type and viscosity:
    Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    Rear Differential Oil Type and Viscosity:
    Item
    Oil Type and Viscosity
    w/o LSD
    Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    w/ LSD
    Toyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
    Front differential capacity:
    1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
    Rear Differential Capacity:
    Item
    Specified Condition
    Standard
    4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
    w/ LSD
    4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
    w/ Differential lock
  1. for Front Differential:

    1. Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

      Torque:
      39 N*m{400 kgf*cm, 29 ft.*lbf}
    2. Install the engine under cover.

  1. for Rear Differential:

    1. Install a new gasket and the filler plug.

      Torque:
      49 N*m{500 kgf*cm, 36 ft.*lbf}