Cylinder Block Replacement

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REPLACE STRAIGHT PIN

  2. REPLACE CYLINDER BLOCK TIGHT PLUG

Cylinder Block -- Replacement



1. REPLACE STRAIGHT PIN


NOTICE:
It is not necessary to remove a straight pin unless it is being replaced.


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Cylinder Block Replacement


Text in Illustration
*a
Front Side
*b
Rear Side
*c
Upper Side
*d
Lower Side

  1. Remove the straight pins.

  1. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

    Standard Protrusion Height:

    Item
    		Specified Condition
    Pin A
    		22.5 to 23.5 mm (0.886 to 0.925 in.)
    Pin B
    		10.5 to 11.5 mm (0.413 to 0.453 in.)
    Pin C
    		8.5 to 9.5 mm (0.335 to 0.374 in.)
    Pin D
    		5.5 to 6.5 mm (0.217 to 0.256 in.)


2. REPLACE CYLINDER BLOCK TIGHT PLUG


NOTICE:
If coolant leaks from a tight plug or a plug is corroded, replace it.


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Mechanical.Engine.Cylinder Block Replacement


Text in Illustration
*1
Standard Depth
-
-
*a
LH Side
*b
RH Side

  1. Remove the tight plugs.

  1. Apply adhesive around new tight plugs.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

  1. Using SST and a hammer, tap in the tight plugs to the standard depth.

    SST
    09950-60010(09951-00350)
    09950-70010(09951-07150)
    Standard depth:
    0.2 to 1.2 mm (0.00787 to 0.0472 in.)