Cylinder Head Repair

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REPAIR INTAKE VALVE SEAT

  2. REPAIR EXHAUST VALVE SEAT

Cylinder Head -- Repair



1. REPAIR INTAKE VALVE SEAT
NOTICE:
  1. Repair the seat while checking the seating position.
  2. Keep the lip free of foreign matter.
  3. Take off the cutter gradually to make the intake valve seat smooth.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Repair
  1. Using 30° and 60° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.

    Standard width:
    1.1 to 1.5 mm (0.0433 to 0.0591 in.)
    Text in Illustration
    *1
    Width
  1. Hand-lap the valve and valve seat with an abrasive compound.

  1. Check the valve seating position.



2. REPAIR EXHAUST VALVE SEAT
NOTICE:
  1. Repair the seat while checking the seating position.
  2. Keep the lip free of foreign matter.
  3. Take off the cutter gradually to make the exhaust valve seat smooth.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a 45° cutter, resurface the valve seat so that the valve seat width is more than the specification.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Engine Mechanical.Engine.Cylinder Head  Repair
  1. Using 30° and 60° cutters, correct the valve seat so that the valve contacts the entire circumference of the seat. The contact should be in the center of the valve seat, and the valve seat width should be maintained within the specified range around the entire circumference of the seat.

    Standard width:
    1.1 to 1.5 mm (0.0433 to 0.0591 in.)
    Text in Illustration
    *1
    Width
  1. Hand-lap the valve and valve seat with an abrasive compound.

  1. Check the valve seating position.