INSTALL STUD BOLT
INSTALL NO. 2 STRAIGHT SCREW PLUG
INSTALL NO. 1 STRAIGHT SCREW PLUG
INSTALL VALVE SPRING SEAT
INSTALL VALVE STEM OIL SEAL
INSTALL INTAKE VALVE
INSTALL EXHAUST VALVE
Cylinder Head -- Reassembly |
- NOTICE:
- If the stud bolt is deformed or its threads are damaged, replace it.
Using E7 and E8 "TORX" socket wrenches, install the stud bolts.
- Torque:
- for stud bolts A, B, C and D:
- 9.0 N*m{92 kgf*cm, 80 in.*lbf}
Text in Illustration*A
| LH for Intake Side
| *B
| LH for Exhaust Side
|
*C
| LH for Front Side
| *D
| RH for Intake Side
|
*E
| RH for Exhaust Side
| *F
| RH for Front Side
|
| 2. INSTALL NO. 2 STRAIGHT SCREW PLUG |
- NOTICE:
- If water leaks from the No. 2 straight screw plug or the plug is corroded, replace it.
Using a 14 mm hexagon wrench, install 2 new gaskets and the 2 straight screw plugs.
- Torque:
- 85 N*m{867 kgf*cm, 63 ft.*lbf}
Text in Illustration*A
| LH
|
*B
| RH
|
| 3. INSTALL NO. 1 STRAIGHT SCREW PLUG |
- NOTICE:
- If water leaks from the No. 1 straight screw plug or the plug is corroded, replace it.
Using a 10 mm hexagon wrench, install 6 new gaskets and the 6 straight screw plugs.
- Torque:
- 44 N*m{449 kgf*cm, 32 ft.*lbf}
Text in Illustration*A
| LH
|
*B
| RH
|
| 4. INSTALL VALVE SPRING SEAT |
Install the valve spring seats to the cylinder head.
| 5. INSTALL VALVE STEM OIL SEAL |
Apply a light coat of engine oil to new oil seals.
Text in Illustration*A
| Intake Side
|
*B
| Exhaust Side
|
*1
| Brown
|
*2
| Gray
|
- NOTICE:
- Pay attention when installing the intake and exhaust oil seals. For example, installing the intake oil seal into the exhaust side or installing the exhaust oil seal into the intake side can cause installation problems later.
- HINT:
- The intake valve oil seals are brown and the exhaust valve oil seals are gray.
Using SST, push in the oil seals.
- SST
- 09201-41020
Text in Illustration*a
| CORRECT
|
*b
| INCORRECT
|
- NOTICE:
- Failure to use SST will cause the seal to be damaged or improperly seated.
Apply plenty of engine oil to the tip area of the intake valve shown in the illustration.
Install the valve, compression spring and spring retainer to the cylinder head.
Text in Illustration*a
| 40 mm (1.57 in.) or more
|
- NOTICE:
- Install the same parts in the same combination to their original locations.
Using SST and wooden blocks, compress the spring and install the retainer locks.
- SST
- 09202-70020(09202-00010)
Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.
- NOTICE:
- Be careful not to damage the retainer.
Apply plenty of engine oil to the tip area of the exhaust valve shown in the illustration.
Install the valve, compression spring and spring retainer to the cylinder head.
Text in Illustration*a
| 40 mm (1.57 in.) or more
|
- NOTICE:
- Install the same parts in the same combination to their original locations.
Using SST and wooden blocks, compress the spring and install the retainer locks.
- SST
- 09202-70020(09202-00010)
Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.
- NOTICE:
- Be careful not to damage the retainer.
