Starter Disassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Starting. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

  5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

Starter -- Disassembly



1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the nut and disconnect the lead wire from the magnet starter switch.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 nuts from the starter drive housing while holding the magnet starter switch.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Pull the magnet starter switch and while lifting the front part of the magnet starter switch, release the plunger hook from the drive lever and remove the magnet starter switch.



2. REMOVE STARTER YOKE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a T25 "TORX" socket wrench, remove the 2 bolts.

  1. Pull out the starter yoke together with the starter commutator end frame.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 screws and starter commutator end frame from the starter yoke.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.


3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a screwdriver, pry the end of the spring away from each brush and pull out the 4 brushes from the brush holder so that they are held in place by the springs.

  1. Remove the starter brush holder.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter armature from the starter yoke.



5. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the starter armature plate from the starter center bearing clutch or starter yoke.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 planetary gears from the starter center bearing clutch.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the starter center bearing clutch together with the starter pinion drive lever and rubber seal from the starter drive housing.

    Text in Illustration
    *1
    Starter Center Bearing Clutch
    *2
    Starter Pinion Drive Lever
    *3
    Rubber Seal
  1. Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch.