Oil Pump Reassembly

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ae80F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL FRONT OIL PUMP OIL SEAL

  2. FIX FRONT OIL PUMP BODY SUB-ASSEMBLY

  3. INSTALL FRONT OIL PUMP DRIVEN GEAR

  4. INSTALL FRONT OIL PUMP DRIVE GEAR

  5. INSTALL FRONT OIL PUMP BODY O-RING

  6. INSTALL STATOR SHAFT ASSEMBLY

  7. INSTALL CLUTCH DRUM THRUST WASHER

  8. INSTALL NO. 1 BRAKE PISTON

  9. INSPECT OIL PUMP DRIVE GEAR ROTATION

  10. INSTALL CLUTCH DRUM OIL SEAL RING

  11. INSTALL NO. 1 CHECK VALVE SUB-ASSEMBLY

  12. INSTALL TRANSMISSION REVOLUTION SENSOR (NT)

  13. INSTALL OIL PUMP O-RING

Oil Pump -- Reassembly



1. INSTALL FRONT OIL PUMP OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Oil Pump  Reassembly
  1. Using SST and a hammer, tap in a new front oil pump oil seal.

    SST
    09350-30020(09351-32140)
    Standard depth:
    -0.2 to 0.2 mm (-0.00787 to 0.00787 in.)
    HINT:
    The front oil pump oil seal end should be flush with the outer edge of the front oil pump body sub-assembly.
  1. Coat the lip of the front oil pump oil seal with MP grease.



2. FIX FRONT OIL PUMP BODY SUB-ASSEMBLY
  1. Place the front oil pump body sub-assembly on the torque converter assembly.



3. INSTALL FRONT OIL PUMP DRIVEN GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat the front oil pump driven gear with ATF.

  1. Install the front oil pump driven gear to the front oil pump body sub-assembly.



4. INSTALL FRONT OIL PUMP DRIVE GEAR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat the front oil pump drive gear with ATF.

  1. Install the front oil pump drive gear to the front oil pump body sub-assembly.



5. INSTALL FRONT OIL PUMP BODY O-RING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Coat a new front oil pump body O-ring with ATF.

  1. Install the front oil pump body O-ring to the front oil pump body sub-assembly.



6. INSTALL STATOR SHAFT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Align the stator shaft assembly with each bolt hole and install it.

  1. Using a T30 ''TORX'' socket wrench, install the 8 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


7. INSTALL CLUTCH DRUM THRUST WASHER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Align the 2 claws and install the clutch drum thrust washer.



8. INSTALL NO. 1 BRAKE PISTON


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Oil Pump  Reassembly
  1. Coat 2 new O-rings with ATF and install them to the No. 1 brake piston.

    Text in Illustration
    *1
    O-Ring


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Oil Pump  Reassembly
  1. Install the No. 1 brake piston and No. 1 brake piston return spring sub-assembly.

    Text in Illustration
    *1
    No. 1 Brake Piston Return Spring Sub-assembly
    *2
    No. 1 Brake Piston
  1. Using a T30 ''TORX'' socket wrench, install the 5 bolts.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


9. INSPECT OIL PUMP DRIVE GEAR ROTATION


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Place the oil pump assembly on the torque converter assembly.

  1. Make sure that the drive gear rotates smoothly.



10. INSTALL CLUTCH DRUM OIL SEAL RING
  1. Coat 4 new clutch drum oil seal rings with ATF.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Squeeze the ends of the 4 clutch drum oil seal rings so that the gap becomes 8 mm (0.32 in.) or less, and then install them to the stator shaft groove.

    NOTICE:
    Do not expand the ring ends excessively.
    HINT:
    After installing the clutch drum oil seal rings, check that they rotate smoothly.


11. INSTALL NO. 1 CHECK VALVE SUB-ASSEMBLY
  1. Install the No. 1 check valve sub-assembly and compression spring to the oil pump assembly.

  1. Install the check ball cover with the bolt.

    Torque:
    6.8 N*m{69 kgf*cm, 60 in.*lbf}


12. INSTALL TRANSMISSION REVOLUTION SENSOR (NT)
  1. Apply a light coat of ATF to the O-ring of the transmission revolution sensor (NT).



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Attach the clamp to install the transmission revolution sensor (NT) to the clamp.

  1. Using a T30 ''TORX'' socket wrench, install the transmission revolution sensor (NT) and clamp with the bolt.

    Torque:
    6.8 N*m{69 kgf*cm, 60 in.*lbf}
    NOTICE:
    1. When reusing the transmission revolution sensor (NT), inspect the O-ring.
    2. Make sure that the O-ring is not cracked or jammed when installing the transmission revolution sensor (NT).


13. INSTALL OIL PUMP O-RING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Install a new oil pump O-ring with ATF and install it to the oil pump assembly.