Ignition Coil And Spark Plug Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Engine Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL SPARK PLUG

  2. INSTALL IGNITION COIL ASSEMBLY

  3. INSTALL NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

  4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System)

  5. INSTALL NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

  6. INSTALL AIR TUBE (w/ Secondary Air Injection System)

  7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

  8. INSTALL AIR CLEANER CAP AND HOSE

  9. INSTALL V-BANK COVER

Ignition Coil And Spark Plug -- Installation



1. INSTALL SPARK PLUG
  1. Install the 6 spark plugs.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


2. INSTALL IGNITION COIL ASSEMBLY
  1. Install the 6 ignition coils with the 6 bolts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}
  1. Connect the 6 ignition coil connectors.



3. INSTALL NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)
  1. Install the No. 2 emission control valve set with the 3 nuts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Align the paint mark with the rib and connect the No. 1 air hose.

    Text in Illustration
    *1
    Paint Mark
    *2
    Rib
    *a
    Top
    *b
    LH Side
    HINT:
    Make sure the direction of the hose clamp is as shown in the illustration.
  1. Connect the No. 2 emission control valve set connector.



4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Install 2 new gaskets.

    Text in Illustration
    *1
    Claw
    *2
    No. 2 Air Tube
    NOTICE:
    Make sure the gasket's claws are not caught between the No. 2 emission control valve set and No. 2 air tube.
  1. Install the No. 2 air tube with the 2 bolts and 2 nuts.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


5. INSTALL NO. 1 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)
  1. Install the No. 1 emission control valve set with the 3 nuts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Align the paint mark with the rib and connect the No. 1 air hose.

    Text in Illustration
    *1
    Rib
    *2
    Paint Mark
    *a
    RH Side
    *b
    Top
    HINT:
    Make sure the direction of the hose clamp is as shown in the illustration.
  1. Connect the No. 1 emission control valve set connector.



6. INSTALL AIR TUBE (w/ Secondary Air Injection System)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Install 2 new gaskets.

    Text in Illustration
    *1
    Claw
    *2
    Air Tube
    NOTICE:
    Make sure the gasket's claws are not caught between the No. 1 emission control valve set and air tube.
  1. Install the air tube with the 2 bolts and 2 nuts.

    Torque:
    10 N*m{102 kgf*cm, 7 in.*lbf}


7. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Install the air cleaner filter element.



8. INSTALL AIR CLEANER CAP AND HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Install the air cleaner cap and hose.

    Text in Illustration
    *a
    Top
    *b
    Front
    *c
    Protrusion (Hose)
    *d
    Protrusion (Throttle body)

    1. Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.

      Torque:
      5.0 N*m{51 kgf*cm, 44 in.*lbf}
    2. Tighten the clamp.

      Torque:
      2.5 N*m{25 kgf*cm, 22 in.*lbf}
    3. Attach the 4 clamps and connect the No. 2 PCV hose, vacuum hose and mass air flow meter connector.

      HINT:
      The direction of the hose clamp is indicated in the illustration.


9. INSTALL V-BANK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Engine Control.Sfi System.Ignition Coil And Spark Plug  Installation
  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    Pin
    *2
    Hook