Exhaust Pipe Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 2 HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

  2. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  4. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

  5. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  6. INSTALL EXHAUST PIPE DAMPER

  7. INSTALL TAILPIPE ASSEMBLY

  8. INSPECT FOR EXHAUST GAS LEAK

  9. INSTALL NO. 2 ENGINE UNDER COVER

Exhaust Pipe -- Installation



1. INSTALL NO. 2 HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Temporarily install the sensor to the exhaust pipe by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Using SST, tighten the sensor.

    SST
    09224-00010
    Torque:
    without SST:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    with SST:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    Text in Illustration
    *1
    Fulcrum Length
    HINT:
    1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). If using a torque wrench with a length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
    2. Make sure SST and the wrench are connected in a straight line.


2. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)
  1. Temporarily install the sensor to the exhaust pipe by hand.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Using SST, tighten the sensor.

    SST
    09224-00010
    Torque:
    without SST:
    44 N*m{449 kgf*cm, 32 ft.*lbf}
    with SST:
    40 N*m{408 kgf*cm, 30 ft.*lbf}
    Text in Illustration
    *1
    Fulcrum Length
    HINT:
    1. Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). If using a torque wrench with a length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification (Click here).
    2. Make sure SST and the wrench are connected in a straight line.


3. INSTALL FRONT EXHAUST PIPE ASSEMBLY
  1. Install a new gasket and the front exhaust pipe to the exhaust manifold RH with 2 new nuts.

    Torque:
    54 N*m{551 kgf*cm, 40 ft.*lbf}
  1. Install the wire harness clamp bracket of the oxygen sensor to the transmission with the bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}
  1. Connect the heated oxygen sensor connector.



4. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY
  1. Install a new gasket and the front No. 2 exhaust pipe to the exhaust manifold LH with 2 new nuts.

    Torque:
    54 N*m{551 kgf*cm, 40 ft.*lbf}
  1. Install the wire harness clamp bracket of the oxygen sensor to the transmission with the bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}
  1. Connect the heated oxygen sensor connector.



5. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install 2 new gaskets to the front exhaust pipe and front No. 2 exhaust pipe.

  1. Install the center exhaust pipe to the 3 exhaust pipe supports, and then install the 4 bolts.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}


6. INSTALL EXHAUST PIPE DAMPER
  1. Install the exhaust pipe damper to the tailpipe with the 2 bolts.

    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}


7. INSTALL TAILPIPE ASSEMBLY
  1. Install the tailpipe to the 2 exhaust pipe supports.

  1. Install a new gasket to the center exhaust pipe.

  1. Connect the tailpipe to the center exhaust pipe.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Attach a new clamp to the tailpipe and center exhaust pipe. Then install the bolt to the clamp.

    Torque:
    32 N*m{326 kgf*cm, 24 ft.*lbf}
    Text in Illustration
    *1
    Gasket
    *a
    Top
    *b
    LH Side
    *c
    Front
    HINT:
    Install the clamp within the angle range shown in the illustration.


8. INSPECT FOR EXHAUST GAS LEAK


9. INSTALL NO. 2 ENGINE UNDER COVER
  1. Install the No. 2 engine under cover with the 2 bolts.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}