Vane Pump (For 1Ur-Fe) Disassembly

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Power Assist Systems. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. FIX VANE PUMP ASSEMBLY

  2. REMOVE POWER STEERING SUCTION PORT UNION (w/o Variable Flow Control Solenoid Valve)

  3. REMOVE FLOW CONTROL VALVE (w/o Variable Flow Control Solenoid Valve)

  4. REMOVE VANE PUMP REAR HOUSING (w/o Variable Flow Control Solenoid Valve)

  5. REMOVE VANE PUMP REAR HOUSING (w/ Variable Flow Control Solenoid Valve)

  6. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY

  7. REMOVE VANE PUMP ROTOR

  8. REMOVE VANE PUMP CAM RING

  9. REMOVE VANE PUMP FRONT SIDE PLATE

  10. REMOVE VANE PUMP HOUSING OIL SEAL

Vane Pump (For 1Ur-Fe) -- Disassembly



1. FIX VANE PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Ur-Fe)  Disassembly
  1. Using SST, fix the vane pump in a vise.

    SST
    09630-00014(09631-00132)


2. REMOVE POWER STEERING SUCTION PORT UNION (w/o Variable Flow Control Solenoid Valve)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and suction port union from the vane pump.

  1. Using a screwdriver, remove the O-ring from the suction port union.



3. REMOVE FLOW CONTROL VALVE (w/o Variable Flow Control Solenoid Valve)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the pressure port union.

  1. Remove the O-ring from the pressure port union.

  1. Remove the flow control valve and compression spring.



4. REMOVE VANE PUMP REAR HOUSING (w/o Variable Flow Control Solenoid Valve)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and rear housing from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Ur-Fe)  Disassembly
  1. Using a screwdriver, remove the O-ring from the rear housing.

    Text in Illustration
    *1
    Protective Tape
    HINT:
    Tape the screwdriver tip before use.


5. REMOVE VANE PUMP REAR HOUSING (w/ Variable Flow Control Solenoid Valve)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 "Torx" bolts and rear housing from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Ur-Fe)  Disassembly
  1. Using a screwdriver, remove the O-ring from the rear housing.

    Text in Illustration
    *1
    Protective Tape
    HINT:
    Tape the screwdriver tip before use.


6. REMOVE VANE PUMP SHAFT WITH VANE PUMP PULLEY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using 2 screwdrivers, remove the snap ring from the vane pump shaft.

  1. Remove the vane pump shaft with vane pump pulley.

    NOTICE:
    Be careful not to drop or damage the vane pump shaft with vane pump pulley. If it is damaged, replace the vane pump assembly.


7. REMOVE VANE PUMP ROTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 vane pump plates.

    NOTICE:
    Take care not to drop the vane pump plate.
  1. Remove the vane pump rotor.



8. REMOVE VANE PUMP CAM RING


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the cam ring from the front housing.



9. REMOVE VANE PUMP FRONT SIDE PLATE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the front side plate from the front housing.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Ur-Fe)  Disassembly
  1. Using a screwdriver, remove the O-ring from the front side plate.

    Text in Illustration
    *1
    Protective Tape
    HINT:
    Tape the screwdriver tip before use.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the O-ring from the front housing.



10. REMOVE VANE PUMP HOUSING OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Power Assist Systems.Power Steering System.Vane Pump (For 1Ur-Fe)  Disassembly
  1. Using a screwdriver and piece of cloth, pry out the oil seal.

    Text in Illustration
    *1
    Cloth
    NOTICE:
    Be careful not to damage the front housing.