Generator Removal

Power Source Network. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Battery Charging. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE V-BANK COVER SUB-ASSEMBLY

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  7. REMOVE FAN AND GENERATOR V BELT

  8. REMOVE FRONT FENDER APRON SEAL FRONT RH

  9. REMOVE AIR CLEANER HOSE ASSEMBLY

  10. REMOVE AIR CLEANER ASSEMBLY

  11. DISCONNECT VANE PUMP ASSEMBLY

  12. DISCONNECT OIL COOLER PIPE ASSEMBLY

  13. REMOVE GENERATOR ASSEMBLY

Generator -- Removal



1. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Battery Charging.Charging System.Generator  Removal
  1. Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

    Text in Illustration
    *1
    Bracket
    *2
    Hook
    *3
    Pin
    *4
    Grommet


2. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



5. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



6. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



7. REMOVE FAN AND GENERATOR V BELT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Battery Charging.Charging System.Generator  Removal
  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of 5 mm (0.197 in.) into the service hole to fix the belt tensioner in place.

    Text in Illustration
    *1
    Bar
    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.
  1. Remove the V belt.



8. REMOVE FRONT FENDER APRON SEAL FRONT RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 3 clips and fender apron seal.



9. REMOVE AIR CLEANER HOSE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the vacuum hose and No. 2 ventilation hose.

  1. Loosen the 2 hose clamps.

  1. Remove the air cleaner hose.



10. REMOVE AIR CLEANER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and air cleaner.



11. DISCONNECT VANE PUMP ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the vane pump.



12. DISCONNECT OIL COOLER PIPE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and disconnect the oil cooler pipe.



13. REMOVE GENERATOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the generator connector.

  1. Open the terminal cap.

  1. Remove the nut and disconnect the generator wire.

  1. Remove the bolt and disconnect the wire harness bracket from the generator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts, nut and generator.

  1. Remove the stud bolt.