Cylinder Head Reassembly

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Vd-Ftv Engine Mechanical. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 STRAIGHT SCREW PLUG (w/ DPF)

  2. INSTALL NOZZLE HOLDER CLAMP SEAT (w/o DPF)

  3. INSTALL VALVE SPRING SEAT

  4. INSTALL VALVE STEM OIL SEAL

  5. INSTALL VALVE

Cylinder Head -- Reassembly



1. INSTALL NO. 1 STRAIGHT SCREW PLUG (w/ DPF)
  1. Install a new gasket with the No. 1 straight screw plug.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}


2. INSTALL NOZZLE HOLDER CLAMP SEAT (w/o DPF)
  1. Install the nozzle holder clamp seat.

    Torque:
    10 N*m{102 kgf*cm, 7 ft.*lbf}


3. INSTALL VALVE SPRING SEAT


Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Head  Reassembly


4. INSTALL VALVE STEM OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Apply a light coat of engine oil to the valve guide bush.

    Text in Illustration
    *1
    Cylinder Head
    *a
    CORRECT
    *b
    INCORRECT
  1. Using SST, push in a new valve stem oil seal.

    SST
    09201-41020
  1. Check that the protrusion height of the valve stem oil seal labeled A in the illustration is as specified.

    Standard protrusion height:
    Below 14.7 mm (0.579 in.)


5. INSTALL VALVE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Apply plenty of engine oil to the tip area of the valve as shown in the illustration.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Vd-Ftv Engine Mechanical.Engine.Cylinder Head  Reassembly
  1. Place the cylinder head on a wooden block.

  1. Install the valve, inner compression spring and valve spring retainer to the cylinder head.

    NOTICE:
    Install the same parts in the same combination to their original locations.
  1. Using SST, compress the inner compression spring and place the valve spring retainer lock around the valve stem.

    SST
    09202-70020(09202-00010)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a plastic-faced hammer, lightly tap the valve stem tip to ensure a proper fit.

    NOTICE:
    Be careful not to damage the valve stem tip.