Front Differential Side Gear Shaft Oil Seal Replacement

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Axle And Differential. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DRAIN DIFFERENTIAL OIL

  2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

  3. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

  4. INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

  5. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

  6. ADD DIFFERENTIAL OIL

Front Differential Side Gear Shaft Oil Seal -- Replacement


HINT:
The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.


1. DRAIN DIFFERENTIAL OIL
  1. Stop the vehicle on a level place.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. for Front Differential:

    1. Remove the engine under cover.

    2. Using a 10 mm hexagon wrench, remove the filler plug and gasket.

    3. Using a 10 mm hexagon wrench, remove the drain plug and gasket, and drain the oil.

    4. Using a 10 mm hexagon wrench, install a new gasket and the drain plug.

      Torque:
      39 N*m{400 kgf*cm, 29 ft.*lbf}
  1. for Rear Differential:

    1. Remove the filler plug and gasket.

    2. Remove the drain plug and gasket, and drain the oil.

    3. Install a new gasket and the drain plug.

      Torque:
      49 N*m{500 kgf*cm, 36 ft.*lbf}


2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
  1. Remove the front drive shaft (Click here).



3. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Using SST, tap out the 2 oil seals.

    SST
    09308-10010


4. INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Apply MP grease to 2 new oil seals.

  1. Using SST and a hammer, tap in the 2 oil seals.

    SST
    09550-00032
    09950-70010(09951-07100)
    NOTICE:
    Make sure the LH and RH oil seals are installed in the proper locations.
    Standard Oil Seal Depth:
    Side
    Specified Condition
    LH
    -0.45 to 0.45 mm (-0.0177 to 0.0177 in.)
    RH
    4.8 to 5.8 mm (0.189 to 0.228 in.)


5. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
  1. Install the front drive shaft (Click here).



6. ADD DIFFERENTIAL OIL


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Add differential oil so that the oil level is between 0 to 5 mm (0 to 0.197 in.) from the bottom lip of the differential filler plug hole.

    NOTICE:
    1. Too much or too little oil will lead to differential problems.
    2. After changing the oil, drive the vehicle and then check the oil level again.
    Front differential oil type and viscosity:
    Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    Rear Differential Oil Type and Viscosity:
    Item
    Oil Type and Viscosity
    w/o LSD
    Toyota Genuine Differential gear oil LT 75W-85 GL-5 or equivalent
    w/ LSD
    Toyota Genuine Differential gear oil LX 75W-85 GL-5 or equivalent
    Front differential capacity:
    1.85 to 1.95 liters (1.96 to 2.06 US qts., 1.63 to 1.71 Imp. qts.)
    Rear Differential Capacity:
    Item
    Specified Condition
    Standard
    4.15 to 4.25 liters (4.39 to 4.49 US qts., 3.66 to 3.74 Imp. qts.)
    w/ LSD
    4.10 to 4.20 liters (4.34 to 4.43 US qts., 3.60 to 3.69 Imp. qts.)
    w/ Differential lock
  1. for Front Differential:

    1. Using a 10 mm hexagon wrench, install a new gasket and the filler plug.

      Torque:
      39 N*m{400 kgf*cm, 29 ft.*lbf}
    2. Install the engine under cover.

  1. for Rear Differential:

    1. Install a new gasket and the filler plug.

      Torque:
      49 N*m{500 kgf*cm, 36 ft.*lbf}