Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK ENGINE SWITCH (SWITCH CONDITION)
CHECK INDICATOR
CHECK STEERING UNLOCK
CHECK FOR DTC
READ VALUE USING GTS (UNLOCK REQUEST RECEIVE)
READ VALUE USING GTS (S CODE CHECK)
READ VALUE USING GTS (L CODE CHECK)
INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
CHECK HARNESS AND CONNECTOR (GROUND)
INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
READ VALUE USING GTS (STEERING UNLOCK)
READ VALUE USING GTS (UNLOCK REQUEST RECEIVE)
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)
REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
CHECK HARNESS AND CONNECTOR (STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY))
INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
CHECK HARNESS AND CONNECTOR (STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY))
READ VALUE USING GTS (UNLOCK REQUEST RECEIVE)
STEERING LOCK SYSTEM - Unable to Unlock Steering Wheel (Engine cannot Start) |
DESCRIPTION
The steering lock actuator assembly activates the steering lock motor and moves the lock bar into the steering column to lock the steering.The steering may not unlock when the lock bar gets stuck in the lock hole of the steering column. In this case, if an engine start operation is performed while shaking the steering wheel in the same manner as is done for a vehicle with a mechanical key, the lock bar will be unlocked. If the certification ECU (smart key ECU assembly), ID code box (immobiliser code ECU) or ECM is replaced, the system needs to be initialized. Otherwise, the steering cannot be unlocked and the engine cannot be started.Related Data List and Active Test ItemsProblem Symptom
| Data List Item
| Active Test Item
|
Unable to unlock steering wheel (Engine cannot start)
| Entry&Start - Unlock Request Receive
- S Code Check
- L Code Check
| -
|
WIRING DIAGRAM
INSPECTION PROCEDURE
- NOTICE:
- When using the GTS with the engine switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins. Then select the vehicle type under manual mode and enter the following menus:
Body Electrical / Entry&Start. While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle.
- Perform either of the following operations to lock/unlock the steering:
- To unlock the steering, carry the key and turn the engine switch on (ACC) or on (IG) with the shift lever in P.
- To lock the steering, turn the engine switch off with the shift lever in P, and then open a door.
- The steering lock system uses LIN communication. First perform the inspections in "How to Proceed with Troubleshooting" to confirm that there are no communication malfunctions before proceeding with troubleshooting (Click here).
- After performing repairs, confirm that the problem does not occur.
- Make sure that no DTCs are output. If any DTCs are output, proceed to the Diagnostic Trouble Code Chart (Click here).
- Inspect the fuses for circuits related to this system before performing the following inspection procedure.
- When replacing the steering lock ECU (steering lock actuator assembly), certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU), registration must be performed (refer to Service Bulletin).
- If the steering lock ECU (steering lock actuator assembly) is replaced, be sure to confirm that the steering is unlocked by turning the steering wheel to the left and right before starting the engine. If the steering is locked for any reason, open and close a door with the engine switch off, and then unlock the steering by pressing the engine switch. This prevents the engine from starting while the steering is locked.
- When starting the engine, make sure that the shift lever is in P and that the shift lever is not tilted.
- When disconnecting the cable from the negative (-) battery terminal, some systems need to be initialized after the cable is reconnected (Click here).
1.CHECK ENGINE SWITCH (SWITCH CONDITION) |
Check the power source mode change.
When the key is inside the vehicle and the shift lever is in P, check that pressing the engine switch with the brake pedal released causes the power source mode to change as follows:
- OK:
- Off → on (ACC) → on (IG) → off
| GO TO ENTRY AND START SYSTEM (for Start Function) (PROBLEM SYMPTOMS TABLE) (Click here) |
|
|
With the engine switch on (IG), check that Steering Lock active is displayed on the multi-information display in the combination meter assembly.
ResultResult
| Proceed to
|
Steering Lock active is displayed.
| A
|
Steering Lock active is not displayed.
| B
|
While turning the steering wheel left and right, press the engine switch.
Check that the steering is unlocked.
ResultResult
| Proceed to
|
The steering is unlocked.
| A
|
The steering is not unlocked.
| B
|
Using the GTS, check if the certification ECU (smart key ECU assembly) DTC is output.
ResultResult
| Proceed to
|
DTCs are not output.
| A
|
DTCs are output.
| B
|
| GO TO DIAGNOSTIC PROCEDURE INDICATED BY OUTPUT DTC |
|
|
5.READ VALUE USING GTS (UNLOCK REQUEST RECEIVE) |
Use the Data List to check if the steering lock request is functioning properly.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
Unlock Request Receive
| Reception state of steering unlock request signal by certification ECU (smart key ECU assembly) and sent to ID code box (immobiliser code ECU) / OK or NG
- HINT:
- The reception state is maintained for 10 seconds.
- When 10 seconds or more elapse after receiving the signal, the item changes to "NG".
| OK: Within 10 seconds of turning engine switch on (IG) or on (ACC) or starting engine NG: Except above
| - If the unlock signal has not been received, the engine cannot be started.
- If this item does not change to "OK" even though the steering unlock conditions are met, the certification ECU (smart key ECU assembly) may be malfunctioning.
|
- OK:
- Within 10 seconds of turning the engine switch on (ACC) or on (IG) or starting the engine, the Data List item changes to "OK".
6.READ VALUE USING GTS (S CODE CHECK) |
Use the Data List to check if S code certification is functioning properly.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
S Code Check
| Verification result between certification ECU (smart key ECU assembly) and ID code box (immobiliser code ECU) / OK or NG
| OK: Verification result normal NG: Verification result abnormal
| When NG is displayed:
- The ID code for the certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU) is not registered or the certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU) is malfunctioning.
- The steering cannot be locked.
- The steering cannot be unlocked (the engine cannot be started).
|
- OK:
- OK is displayed on the GTS.
- HINT:
- Reasons for verification failure:
- The certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU) is malfunctioning.
- There is a problem with the communication between ECUs.
- An ECU is replaced, but is not registered.
- An ECU is replaced with an ECU which has a code already stored in it.
7.READ VALUE USING GTS (L CODE CHECK) |
Use the Data List to check if L code certification is functioning properly.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
L Code Check
| Verification result between ID code box (immobiliser code ECU) and steering lock ECU (steering lock actuator assembly) / OK or NG
| OK: Verification result normal NG: Verification result abnormal
| When NG is displayed:
- The ID code for the ID code box (immobiliser code ECU) or steering lock ECU (steering lock actuator assembly) is not registered or the ID code box (immobiliser code ECU) or steering lock ECU (steering lock actuator assembly) is malfunctioning.
- The steering cannot be locked.
- The steering cannot be unlocked (the engine cannot be started).
|
- OK:
- OK is displayed on the GTS.
- HINT:
- Reasons for verification failure:
- The steering lock ECU (steering lock actuator assembly) or ID code box (immobiliser code ECU) is malfunctioning.
- There is a problem with the communication between ECUs.
- An ECU is replaced, but is not registered.
- An ECU is replaced with an ECU which has a code already stored in it.
8.INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) |
Measure the resistance and voltage according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
E26-1 (GND) - Body ground
| Always
| Below 1 Ω
|
- NOTICE:
- If the result is not as specified, check for looseness in the ground cable connection.
- Standard Voltage:
Tester Connection
| Condition
| Specified Condition
|
E26-7 (B) - Body ground
| Always
| 11 to 14 V
|
Text in Illustration*a
| Component with harness connected (Steering Lock ECU (Steering Lock Actuator Assembly))
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
9.CHECK HARNESS AND CONNECTOR (GROUND) |
Disconnect the steering lock ECU (steering lock actuator assembly) connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
E26-1 (GND) - Body ground
| Always
| Below 1 Ω
|
Text in Illustration*a
| Front view of wire harness connector (to Steering Lock ECU (Steering Lock Actuator Assembly))
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
10.INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) |
Reconnect the E26 steering lock ECU (steering lock actuator assembly) connector.
Check the signal waveform according to the condition(s) in the table below.
Standard FrequencyItem
| Content
|
Tester Connection
| E26-3 (IGE) - E26-1 (GND)
|
Tool Setting
| 2 V/DIV., 200 ms./DIV.
|
Vehicle Condition
| Steering lock motor not operating → Steering lock motor operating → Steering lock motor not operating
|
Text in Illustration*a
| Component with harness connected (Steering Lock ECU (Steering Lock Actuator Assembly))
|
*b
| Steering lock motor not operating
|
*c
| Steering lock motor operating
|
- HINT:
- When taking measurements when the lock motor is stopped, it is not necessary to perform any operations.
- In order to take measurements when the lock motor is operating, perform either of the following operations:
- To unlock the steering, carry the key and turn the engine switch on (ACC) or on (IG) with the shift lever in P.
- To lock the steering, turn the engine switch off with the shift lever in P, and then open a door.
ResultResult
| Proceed to
|
OK
| for Manual Tilt and Manual Telescopic Steering Column
| A
|
for Power Tilt and Power Telescopic Steering Column
| B
|
NG
| C
|
| REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
|
| |
|
A |
|
|
|
REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
11.INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) |
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Condition
| Specified Condition
|
E26-4 (SLP1) - Body ground
| Always
| 11 to 14 V
|
Text in Illustration*a
| Component with harness connected (Steering Lock ECU (Steering Lock Actuator Assembly))
|
12.READ VALUE USING GTS (STEERING UNLOCK) |
Check that the steering is locked.
Read the Data List according to the display on the GTS.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
Steering Unlock
| Steering lock ECU (steering lock actuator assembly) unlock confirmation status / Unset or Set
| Unset: Unlock not confirmed Set: Unlock confirmed
| When Unset is displayed, the steering is not unlocked (the engine cannot be started).
|
- OK:
- "Set" is displayed on the GTS.
ResultResult
| Proceed to
|
OK
| A
|
NG
| for Manual Tilt and Manual Telescopic Steering Column
| B
|
for Power Tilt and Power Telescopic Steering Column
| C
|
| REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
|
| REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
|
13.READ VALUE USING GTS (UNLOCK REQUEST RECEIVE) |
Replace the certification ECU (smart key ECU assembly) with a new one.
Perform registration (refer to Service Bulletin).
Turn the engine switch on (IG).
Use the Data List to check if the steering lock request is functioning properly.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
Unlock Request Receive
| Unlock request signal received state / OK or NG
| OK: Unlock request signal received within 10 seconds of engine switch on (IG) or on (ACC), or of a engine start operation being performed NG: Engine switch not turned on (IG) or on (ACC), and engine start operation not performed
| - The engine cannot be started when an unlock request signal cannot be received.
- If OK is not displayed even though the steering unlock conditions are met, the certification ECU (smart key ECU assembly) may be malfunctioning.
|
- OK:
- Within 10 seconds of turning the engine switch on (ACC) or on (IG) or starting the engine, the Data List item changes to "OK".
| REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |
|
|
14.REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
Replace the certification ECU (smart key ECU assembly) with a new one.
Perform registration (refer to Service Bulletin).
Use the Data List to check if S code certification is functioning properly again.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
S Code Check
| Verification result between certification ECU (smart key ECU assembly) and ID code box (immobiliser code ECU) / OK or NG
| OK: Verification result normal NG: Verification result abnormal
| When NG is displayed:
- The ID code for the certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU) is not registered or the certification ECU (smart key ECU assembly) or ID code box (immobiliser code ECU) is malfunctioning.
- The steering cannot be locked.
- The steering cannot be unlocked (the engine cannot be started).
|
- OK:
- OK is displayed on the GTS.
| REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |
|
|
15.REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) |
Replace the steering lock ECU (steering lock actuator assembly) with a new one.
- HINT:
- for Manual tilt and telescopic steering column: Click here.
- for Power tilt and telescopic steering column: Click here.
Perform registration (refer to Service Bulletin).
Use the Data List to check if L code certification is functioning properly again.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
L Code Check
| Verification result between ID code box (immobiliser code ECU) and steering lock ECU (steering lock actuator assembly) / OK or NG
| OK: Verification result normal NG: Verification result abnormal
| When a malfunction is present:
- The ID code for the ID code box (immobiliser code ECU) or steering lock ECU (steering lock actuator assembly) is not registered or the ID code box (immobiliser code ECU) or steering lock ECU (steering lock actuator assembly) is malfunctioning.
- The steering cannot be locked.
- The steering cannot be unlocked (the engine cannot be started).
|
- OK:
- OK is displayed on the GTS.
| REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |
|
|
16.CHECK HARNESS AND CONNECTOR (STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)) |
Make sure that there is no looseness at the locking part and the connecting part of the connectors.
Disconnect the E26 steering lock ECU (steering lock actuator assembly) connector.
Disconnect the E130 certification ECU (smart key ECU assembly) connector.
Check for deformation and corrosion of the connector case and terminals.
- OK:
- There is no deformation or corrosion of the connector case or terminals.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
E26-3 (IGE) - E130-24 (SLR+)
| Always
| Below 1 Ω
|
E26-3 (IGE) - Body ground
| Always
| 10 kΩ or higher
|
E130-24 (SLR+) - Body ground
| Always
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
17.INSPECT STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) |
Reconnect the steering lock ECU (steering lock actuator assembly) connector.
Reconnect the certification ECU (smart key ECU assembly) connector.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Condition
| Specified Condition
|
E26-3 (IGE) - Body ground
| Always
| 11 to 14 V
|
Text in Illustration*a
| Component with harness connected (Steering Lock ECU (Steering Lock Actuator Assembly))
|
ResultResult
| Proceed to
|
OK
| A
|
NG
| for Manual Tilt and Manual Telescopic Steering Column
| B
|
for Power Tilt and Power Telescopic Steering Column
| C
|
| REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
|
| REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) (Click here) |
|
|
A |
|
|
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
|
18.CHECK HARNESS AND CONNECTOR (STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)) |
Make sure that there is no looseness at the locking part and the connecting part of the connectors.
Disconnect the steering lock ECU (steering lock actuator assembly) connector.
Disconnect the certification ECU (smart key ECU assembly) connector.
Check for deformation and corrosion of the connector case and terminals.
- OK:
- There is no deformation or corrosion of the connector case or terminals.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
E26-4 (SLP1) - E130-23 (SLP)
| Always
| Below 1 Ω
|
E26-4 (SLP1) or E130-23 (SLP) - Body ground
| Always
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
19.READ VALUE USING GTS (UNLOCK REQUEST RECEIVE) |
Replace the certification ECU (smart key ECU assembly) with a new one.
Perform registration (refer to Service Bulletin).
Turn the engine switch on (IG).
Use the Data List to check if the steering lock request is functioning properly.
Entry&StartTester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
Unlock Request Receive
| Unlock request signal received state / OK or NG
| OK: Unlock request signal received within 10 seconds of engine switch on (IG) or on (ACC), or of a engine start operation being performed NG: Engine switch not turned on (IG) or on (ACC), and engine start operation not performed
| - The engine cannot be started when an unlock request signal cannot be received.
- If OK is not displayed even though the steering unlock conditions are met, the certification ECU (smart key ECU assembly) may be malfunctioning.
|
- OK:
- Within 10 seconds of turning the engine switch on (ACC) or on (IG) or starting the engine, the Data List item changes to "OK".
| REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
|
|