Valve Body Assembly Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ae80F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE NO. 2 ENGINE UNDER COVER

  2. REMOVE OIL PAN PROTECTOR ASSEMBLY

  3. DRAIN AUTOMATIC TRANSMISSION FLUID

  4. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

  5. REMOVE VALVE BODY OIL STRAINER ASSEMBLY

  6. REMOVE TRANSMISSION VALVE BODY ASSEMBLY

Valve Body Assembly -- Removal



1. REMOVE NO. 2 ENGINE UNDER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover.



2. REMOVE OIL PAN PROTECTOR ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and oil pan protector assembly.



3. DRAIN AUTOMATIC TRANSMISSION FLUID


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a 5 mm hexagon socket wrench, remove the overflow plug and gasket from the automatic transmission assembly and drain the automatic transmission fluid.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Valve Body Assembly  Removal
  1. Using a 5 mm hexagon socket wrench, remove the transmission oil pan tube from the automatic transmission assembly and drain the automatic transmission fluid.

    Text in Illustration
    *1
    Transmission Oil Pan Tube
    *a
    Overflow Plug Hole
    *b
    5 mm Hexagon Socket Wrench
  1. Using a 5 mm hexagon socket wrench, install the transmission oil pan tube to the automatic transmission assembly.

    Torque:
    0.8 N*m{8 kgf*cm, 7 in.*lbf}
  1. Using a 5 mm hexagon socket wrench, temporarily install the gasket and overflow plug to the automatic transmission assembly.

    Torque:
    16 N*m{163 kgf*cm, 12 ft.*lbf}


4. REMOVE AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 11 bolts, automatic transmission oil pan sub-assembly and automatic transmission oil pan gasket.

    NOTICE:
    Some fluid will remain in the automatic transmission oil pan sub-assembly. Remove all the pan bolts, and carefully remove the automatic transmission oil pan sub-assembly.
  1. Remove the 4 transmission oil cleaner magnets from the automatic transmission oil pan sub-assembly.

  1. Examine the particles in the automatic transmission oil pan sub-assembly.

    1. Collect any steel chips with the removed transmission oil cleaner magnets. Carefully look at the foreign objects and particles in the automatic transmission oil pan sub-assembly and on the transmission oil cleaner magnets to guess the type of wear which might be found in the transmission.
      Result:
      Steel (magnetic): bearing, gear and clutch plate wear
      Brass (non-magnetic): bush wear



5. REMOVE VALVE BODY OIL STRAINER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and valve body oil strainer assembly from the transmission valve body assembly.

    NOTICE:
    Be careful as some fluid will come out of the valve body oil strainer assembly.


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the O-ring from the valve body oil strainer assembly.



6. REMOVE TRANSMISSION VALVE BODY ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ae80F Automatic Transmission Transaxle.Automatic Transmission System.Valve Body Assembly  Removal
  1. Remove the bolt, lock plate and ATF temperature sensor.

    Text in Illustration
    *1
    Lock Plate
    *2
    ATF Temperature Sensor
    *3
    Transmission Revolution Sensor (NT) Connector
    *a
    Protective Tape
  1. Using a screwdriver, disconnect the transmission revolution sensor (NT) connector.

    HINT:
    Tape the screwdriver tip before use.
  1. Disconnect the 9 connectors from the solenoid valves.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 14 bolts and transmission valve body assembly.