Brake Pedal (For Rhd) Installation

Install the brake pedal support assembly with the 4 nuts.

Torque:

14 N*m{145 kgf*cm, 10 ft.*lbf}

Install the brake pedal support reinforcement set bolt.

Torque:

16 N*m{163 kgf*cm, 12 ft.*lbf}

Tighten the hexagon bolt.

Torque:

23 N*m{239 kgf*cm, 17 ft.*lbf}

HINT:

Hold the bolt in place and tighten the nut.

Apply a light coat lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip.

Install the stop light switch (Click here).

Connect the stop light switch connector.

Attach the claw (A) on the bottom of the No. 2 connector holder.

Text in Illustration

Lift Up

Lift the No. 2 connector holder and attach the 2 claws (B).

HINT:

After attaching the 2 claws (B), make sure that the claw (A) is securely locked.

Install the connector to the No. 2 connector holder.

Install the wire harness clamp to the brake pedal support assembly.

Check that the ignition switch is off.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

Connect the airbag connector and lock the connector lock.

NOTICE:

When handling the airbag connector, take care not to damage the airbag wire harness.

Install the driver side knee airbag assembly with the 5 bolts.

Torque:

12 N*m{122 kgf*cm, 9 ft.*lbf}

Connect the connectors.

Attach the 2 claws to connect the 2 control cables.

for Automatic Air Conditioning System:

1. Attach the 2 claws to install the room temperature sensor.
   

w/ Driver Side Knee Airbag:

1. Attach the 16 claws to install the lower No. 1 instrument panel finish panel.
   
   

   
   
   
   

w/o Driver Side Knee Airbag:

1. Attach the 9 claws to install the lower No. 1 instrument panel finish panel.
   
   

   
   
   
   

Install the 2 bolts <B>.

Attach the 2 claws to close the hole cover.

Connect the connector.

Attach the 3 claws to install the No. 1 instrument panel under cover sub-assembly.

Install the 2 screws <A>.

Attach the 2 clips to install the cowl side trim board RH.

Install the cap nut.

Check the brake pedal height.

Standard Pedal Height from No. 2 Dash Panel Insulator Pad:

149.1 to 159.1 mm (5.87 to 6.26 in.)

NOTICE:

Do not adjust the pedal height. Doing so by changing the push rod length will structurally change the pedal ratio.

Adjust the rod operating adapter length.

1. Remove the clip and clevis pin.
   

2. Loosen the clevis lock nut.
   

3. Adjust the rod operating adapter length by turning the pedal push rod clevis.
   

   Standard Rod Operating Adapter Length "A":

   201.7 to 202.7 mm (7.94 to 7.98 in.)
   

4. Tighten the clevis lock nut.
   

   Torque:

   26 N*m{260 kgf*cm, 19 ft.*lbf}

5. Set the master cylinder push rod clevis in place, insert the push rod pin from the outside of the vehicle and then install a new clip. If the pedal height is incorrect even if the rod operating adapter is adjusted, check that there is no damage in the brake pedal, brake pedal lever, brake pedal support and dash panel.
   

   1. Even if there is damage, there is no problem if the reserve distance is within the standard value.
      
   2. If necessary, replace any damaged parts.
      

Push in the pedal until the beginning of the resistance is felt. Measure the pedal free play.

Standard Pedal Free Play:

1 to 6 mm (0.0394 to 0.236 in.)

Release the parking brake lever.
With the engine running, depress the pedal and measure the pedal reserve distance as shown in the illustration.

Standard Pedal Reserve Distance from No. 2 Dash Panel Insulator Pad at 490 N (50 kgf, 110.2 lbf):

More than 88.5 mm (3.48 in.)