Rear Air Conditioning Unit (W/ Heater) -- Disassembly |
| 1. REMOVE REAR SIDE NO. 2 AIR DUCT |
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Remove the 3 screws and duct.
| 2. REMOVE REAR SIDE NO. 3 AIR DUCT |
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Remove the 2 screws and duct.
| 3. REMOVE DRAIN COOLER HOSE |
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Remove the screw.
Detach the claw and remove the drain hose.
| 4. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY |
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Disconnect the connector.
Remove the 2 screws and damper servo.
| 5. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY |
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Remove the 2 screws and plate cover.
Disconnect the connector.
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Remove the 2 screws and damper servo.
| 6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY |
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Disconnect the connector.
Remove the 2 screws and damper servo.
| 7. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY |
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Remove the packing.
Remove the bolt and 4 screws.
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Using pliers, grip the claws of the clips and slide the 2 clips.
Remove the air conditioner accessory assembly.
Remove the 2 O-rings from the air conditioner accessory assembly.
| 8. REMOVE REAR COOLING UNIT EXPANSION VALVE |
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Disconnect the connector.
Detach the clamp.
Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.
| 9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY |
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Remove the screw and detach the claw.
Remove the heater clamp.
Remove the heater radiator.
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| 10. REMOVE REAR BLOWER MOTOR |
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Disconnect the connector.
Remove the 3 screws and blower motor.
| 11. REMOVE BLOWER MOTOR CONTROLLER |
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Disconnect the connector.
Remove the 2 screws and blower motor controler.
| 12. REMOVE EVAPORATOR SUB-ASSEMBLY |
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Remove the 12 screws and rear cooling unit case LH.
Remove the evaporator.
Remove the 2 O-rings from the evaporator.
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| 13. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR |
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Detach the 2 claws and remove the sensor.
| 14. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY |